General

Display: Color; QVGA (320x240 pixels), 5.7" (145 mm) diagonally, white backlight
Bargraph: Twenty divisions
Numerical: Up to 15 digits (±999,999,999,999,999)
Feet & Inches Format: 99,999' 11.9"
Screen Bargraph: Enable/disable: Channels, totals, timers
Bargraph scale: 0 – 100%, independent of channel scale.
Twenty divisions: 5% each.
Screen: Select to show bargraph or not.
Color Selection: 65 colors selection
Customize bargraph, panel background, and text for normal and alarm conditions.
Decimal Point: 0 to 15 decimal places, user selectable
Engineering Units: User selectable units or custom units
Time, Distance, Volume, Pressure, Weight, Temperature, Current, Voltage, Percent, Amps, Volts, Counts, Logic, and Custom, Any unit/unit of time or other units.
Feet & Inches Units: Data entry format: Decimal (e.g. 50.58 feet)
Display format: 50' 6.96"
Units Conversion: Units’ conversion is supported for channels, totals, timers, and any function using those parameters. Channel scaling must be in the intended base units (e.g. Gallons/min)
Boot-Up Time: Less than 10 seconds
All inputs and outputs
Display Update Rate: User selectable: 0.1 to 0.5 sec (10 updates/sec to 2 updates/sec)
Programming Method: Front panel buttons, external buttons, or ConsoliDator+ Software
Number of Alarms: Up to 64 high or low, Logic AND & OR
Automatic (non-latching) or latching
On & Off time delays
Can be assigned to one or more relays.
Note: Alarms are independent from relays.
Alarm Types: Single Source: One input
Multi-Source: Two or more inputs
Interval: Enter time interval and On Time
Day & Time: Select day of the week & time
Alarm OR: Any active input alarm triggers the OR alarm
Alarm AND: All alarms must be active to trigger the AND alarm
Alarm Ack & Reset: Automatic only (Non-latching)
Automatic and manual
Manual only (Latching)
Manual with Ack only after alarm is cleared (Latching with Clear)
Alarm Indication: 1. Bargraph, panel, and text can be set up to change color on alarm
2. Enable internal buzzer
3. Assign external relay to drive a horn
Internal Buzzer: 60 dBA @ 24 inches (61 cm)
Enable/disable in System – General menu. Associated with alarm Horn setting
External Horn (Sold separately): Assign any relay to the Horn function to activate an external horn when alarm condition is detected.
Live Channel Calibration: Live calibration of channels is independent of the input calibration used for scaling.
Input & Output Cards: Max Number of I/O Cards: 7, Analog Inputs: 4/card, Pulse Inputs: 4/card, Analog Outputs: 5/card, Relays: 5/card
Number of Screens: Up to 20 screens with 1 to 8 PVs or items per screen. Enable or disable screen title, channel #, and bargraph. Automatic or manual scanning Scan time: 1 to >1000 sec, independent for each screen. F1-F4 keys are assigned per screen.
Function Keys: User programmable (See defaults below)
F1 = Previous ←
F2 = Next →
F3 = Scan/Stop
F4 = Ack
Number of Channels: Up to 99 channels
Input Source: 4-20 mA, Pulse, Digital, Modbus, another Channel, Total, Timer, Alarm, Date & Time, mA Output, Relay Output, Digital Output, or Modbus Output
Channel Functions: There is an extensive number of functions that can be applied to the inputs, see Channel & Math Functions.
Password: Programmable password restricts modification of programmed settings. View and Setup menus are password protected, function keys and digital inputs are not protected.
Simulation Mode: Inputs, channels, totals, timers, and alarms can be simulated from the View menu or from a function key. Simulation mode is not saved on power down. Alert! message is provided for simulated items.
Manual Control: Analog outputs and relays can be controlled manually from the View menu or from a function key. Manual control mode is not saved on power down. Alert! message is provided for outputs in manual control.
Note: If it is necessary to turn relays off and maintain the condition through power cycle, configure the relays to Always Off.
Non-Volatile Memory: Settings stored for a minimum of 10 years.
Power (User Selectable Based on Wiring): Three-terminal connector (L, N, GND)
AC: 80-264 VAC, 47 to 63 Hz, 60 W max
DC: 113-370 VDC, 60 W max (L, N)
Two-terminal connector (G, 24V)
DC: 24 VDC ±10%, 60 W max
Backup Power Supply: If AC and DC power are connected, the 24 VDC can be used as backup power in case of AC power failure.
Note: DC supply must be 24 V or less; otherwise the system runs on DC power.
Fuse: Unit is protected internally with auto-resettable fuse.
AC: 1.25 A max, DC: 3.7 A max
External Fuse: Recommended external fuse slow-blow
120 VAC: 2.0 A, 240 VAC: 1.0 A, 24 VDC: 4 A
Isolation & Grounding: 1500 V Analog inputs/outputs-to-power line
500 V Analog input-to-input, input-to-output, analog output-to-output
All analog inputs and analog outputs are isolated from each other.
Note: DC Power is not isolated. DC- is connected to Earth Ground. Digital I/O, USB, and Ethernet are grounded.
Environmental: Operating temperature range: -40 to 60°C (-40 to 140°F)
Storage temperature range: -40 to 60°C (-40 to 140°F)
Relative humidity: 0 to 90% non-condensing
*All functions operate down to -40°C (-40°F.) If the LCD response is slower, increase the display refresh setting.
Internal Fan: Automatic temperature-controlled fan turns on if the inside temperature reaches 50°C and increases the speed as the temperature rises to 60°C.
Internal Heater: Automatic temperature-controlled heater located behind the LCD turns on at 0°C, delivering the minimum power. If the temperature drops below -10°C, the heater delivers its maximum power.
Connections: Removable screw terminal blocks
Inputs/Outputs: 12 to 24 AWG wire
Digital I/O: 16 to 30 AWG
RS-485: 12 to 24 AWG wire RJ45 Ethernet connection
USB ports: Micro-USB used for programming, cable included.
Data Log Drive: Type A, used with Data Logger Add-On feature.
Tightening Torque: Screw terminal connectors: 5 lb-in (0.56 Nm)
Digital I/O terminals: 2.5 lb-in (0.28 Nm)
Enclosure: Enclosure Body: Thermoplastic Polyester
Color: Gray
Display Window: Clear Polycarbonate, GE LEXAN HP12W
Front Panel Keys: Silicone rubber
Mounting: Panel-mounting frame and twelve screws (provided)
Cutout: 10.0" x 10.0" ±0.05" (254 mm x 254 mm ±1.3 mm) (H x W)
Panel thickness: 0.07" – 0.35" (1.8 mm – 8.9 mm)
Clearance behind panel: 6" (152 mm)
Overall Dimensions: 10.85" x 10.85" x 4.87" (276 mm x 276 mm x 124 mm) (H x W x D)
Weight: Ex: PD9000-XY-4PI-8AI-10AO-10RY
7.4 lb (3.4 kg) approx.
Warranty: 3 years parts and labor.
See Warranty Information and Terms & Conditions for complete details.

Totalizer

Number of Totalizers: Up to 32 totalizers, 15 digits with comma separator
Totalizer Inputs: Calculates total based on selected rate channel, pulse input, digital input, or triggered event for non-rate channels. Total is stored in non-volatile memory if power is lost.
Maximum Total: 18 digits, 999,999,999,999,999,999
Rate Channel Input: 4-20 mA input, Pulse input, Modbus input
Rate & Total Decimal Point: Independent and user selectable from 0 to 15 places
Totalizer Reset: Via front panel keys or digital inputs
Non-Resettable Total: Total can be setup to be non-resettable to prevent unintentional reset. This can be changed in the Setup Totals menu.
Total Units Conversion: Input: Rate channel
Total units can be different than rate units.
Use the custom units to convert to any unit (e.g. Gallons to Billion gallons
BGAL: Factor = 0.000000001)
Pulse Input K-Factor: K-Factor = pulses/units of measure
Calculates total directly from pulse input, Modbus input, channel, total, or Modbus output.
Create rate channel by entering K-Factor, units and time base in sec, min, hr, or day.
Decimals: 0 to 15
Count Down: Total can be setup to count down from a predetermined value entered by the user.
Preset Value: Enter the preset value to count up or down.
Reset total sets total to the preset value; to reset to zero uncheck the Preset box.
Roll-Over: Enter the value for total to roll-over to 0
Example: Roll-Over = 1,000,000
Total goes to 0 after 1 million
Negative Total: Allow total value to count below 0 for bi-directional flow based on rate channel
Total Bargraph: Bargraph can be scaled to represent the expected maximum total.
Function Keys: Screen Setup: Assign F1-F4 to Reset Total, Enter Total, Add To, or Remove From total
Previous Total: This is the total prior to the last reset. Multiple previous totals can be set up by selecting a previous total as the input to a new total. The date & time is captured with the previous total.
Daily Total:: This is the total for the day, starting at midnight. Daily total can be the input for previous totals to keep a record of a few days. The date is captured with the previous total.
Grand Total: Uses another total as the input and it is setup as non-resettable
Non-Rate Total: This total takes the input from a non-rate channel, a trigger causes the total to increment, or decrement based on the settings selected (e.g. Input from weight scale added when digital input is triggered).

Real Time Clock

Date Format: Month, day, year (e.g. July 16, 2020)
Time Format: 24 hour; 00: Midnight
hh:mm:ss
Battery: 3 V, P/N: CR2032 included
Display Date & Time: Displayed on the top line of Setup and View menus, including day of the week.
Screens: Date & Time can be added to any screen.
Channels: Date & Time can be the input to a channel.
Display Format: yyyy/mm/dd hh:mm:ss

Channel & Math Functions

Scale Functions	K-Factor	Converts number of pulses to volume or other units
	Scale Factor	Apply multiplier to a channel
	Scale Linear 2-Pt	Scale a channel
	Scale Multi-Point*	Multi-point scaling of a channel
	Scale Square Root	Apply square root to a channel – Differential Pressure from two channels
	Scale Exponent	Apply exponent for weirs and flumes open channel flow calculation
	Round Horizontal Tank	Calculate volume in round horizontal tank with flat ends
	Units Conversion	Convert base units to any units
	Percent (Bargraph)	% bargraph of any: 4-20 mA input, channel, total, timer, or mA output
	Text (Percent)	Text displayed based on the % input value
Math Functions	Constant	Assign fixed value
	Summation	Add two or more channels
	Difference	Subtract any two channels
	Abs Difference	Difference always positive
	Absolute Value	Convert channel value to positive
	Average	Find the average of channels
	Weighted Average	Assign % weight to two or more channels
	Multiply	Multiply two channels
	Divide	Divide two channels
	Exponent	Set the base and the exponent; both can be constants or variables
	Logarithm	Set the base and the value; both can be constants or variables
	Modulo	Set constants or variables for A mod B
	Trigonometry	Sine, cosine, tangent, arc sine, arc cosine, arc tangent. Select the input and angle
	% Efficiency	Calculate input to output efficiency ((A-B)/A)*100%
Open Channel Flow Functions	Parshall Flumes	Q = K H^n Enter constant, head variable, exponent, and units
	V-Notch Weirs	Q = K H^2.5 Enter constant, head variable, and units
	Cipolletti Weirs	Q = K L H^1.5 Enter constant, crest length, head variable, and units
	Rectangular Weirs w/o Contractions	Q = K L H^1.5 Enter constant, crest length, head variable, and units
	Rectangular Weirs with Contractions	Q = K (L-0.2H) H^1.5 Enter constant, crest length, head variable, and units
Note: Enter K value for Q = cuFt/sec; select any flow rate units to be displayed or used as input to a totalizer.
*Scale Multi-Point: There is no minimum input span requirement; it is up to the user to make sure the input values are correct.
Additional Functions	Compare
	Greatest	Greatest value in a group of channels
	Least	Smallest value in a group of channels
	Middle of 3	Outputs the middle value of three inputs
	Measure
	Tare	Calculate net value when Tare function is applied via function key
	Maximum	Maximum value reached by the process
	Minimum	Minimum value reached by the process
	Duration	Keep track of time a condition has been present (e.g. high alarm active)
	Rate of Change	Calculates how fast a process is changing /sec, /min, /hr, /day
	Filter
	Window Average	Enter time to calculate the average
	IIR (First Order)	Infinite Impulse Response (slow)
	Cutoff	PV = 0 below cutoff Flip Side: 0 above (-)
	Limits	Sets PV upper & lower limits
	Round	Round (to nearest) Floor (always down) Ceiling (always up) Less (toward zero) More (away from zero)
	Hysteresis	Resists a directional change using a time delay, filters change in the trending direction
	Delay	Enter the number of seconds to delay the output
	Pulse Filter	Use to filter discrete inputs, set minimum and maximum on/off time in seconds
	Control
	Sampler	Trigger relay sample and select sampling time (e.g. Turn relay on for 30 sec every time total increases by 1,000 Gallons)
	On-Off Control	Set on & off control based on PV
	On-Off Control with Random Varying On/Off Points	Select Randomizer, enter on/off points +/- random variation
	Select A or B	Switch between 2 inputs
	Select 1,2,3…	Select 1 from 3 or more inputs, works as a selector switch.
	Capture	Set a trigger event to capture a value in real time
	Schedule	Daily or weekly event The available actions depend on configuration of inputs and outputs
	Relays
	Cycle Count	Number of relay cycles since reset
	Runtime	Relay runtime (ON) hh:mm:ss
	Mobus
	Time Since Read	Time since a Modbus client device read a register
	Time Since Write	Time since a Modbus client wrote to a register

List of Engineering Units

Time: seconds, minutes, hours, days & /sec, /min, /hr, /day
Distance (Height): cm, m, Inch, Feet, Ft-In, Yard, km, miles, custom
Volume: Gallons, GAL, L, IGAL, M3, BBL, BUSH, cuYD, cuFt, cuIn, LiBBL, BBBL, HECtL, quarts, pints, fl oz, mL, DT, M/T, MGAL, custom
Pressure: psi, Pa, bar, hPa, kPa, MPa, GPa, inH2O, cmH2O, inHg, mmHg, atm, kg/cm2, kg/m2, mbar, Mbar, Torr, mTorr, custom
Weight: grams, Oz, Lb, lb, g, kg, ounces, tons, tonnes, custom
Temperature: C, F, K, Ra
Percent: %, PCT, Percent, custom
Amps: mA, Amps, custom
Volts: V, mV, Volts, custom
Counts: Pulses, Cycles, Counts, custom
Logic: ON, OFF, OPEN, CLOSED, YES, NO, START, RUNNING, STOP, STOPPED, PUMP ON, PUMP OFF, OK, OKAY, ERROR, WARNING, custom
Custom: Enter unit’s name, type, base unit, and factor.

4-20 mA Analog Inputs

Number of Inputs: (4) Analog inputs/card
(28) Analog inputs max, no other I/O
Typical Input: 4-20 mA
Input Range: 0-24 mA
Accuracy: ±0.03% of full scale ±1 count
4-20 mA Display Value: Up to six full digits recommended ±999,999
More digits can be used, but the stability will be affected. Increase the filter value and lower the display update rate or use rounding to get a more stable reading.
Transmitter Power Supply: Isolated 24 VDC @ 200 mA/input
Max current: 1,600 mA (All inputs)
(8) Analog Input @ 200 mA max, (28) Analog Input @ 20 mA max
Available on AC or DC powered units
Temperature Drift: Better than 20 ppm/°C from -40 to 60°C ambient
Filter: Window average: None, 0.5, 1, 2, 4, 8 sec
IIR (Infinite Impulse Response): 16, 32 sec
Glitch Filter: Discards a single sample caused by high frequency noise
Filter Bypass: 0 to 100 % of full scale
Filter is ignored, if the signal change is greater than bypass value
Channel Input Scale Function: Scale Linear 2-Point
Scale Multi-Point (up to 50 points)*
Scale Square Root
Scale Exponent (Open Channel Flow)
Scale Factor
Round Horizontal Tank (Volume)
Units Conversion (mA Input Reading)
Percent Bargraph
Text (Percent)
Channel Input Live Calibration: Each channel can be calibrated using live calibration signal from a sensor or a calibrator.
Input Protection: Each 4-20 mA input is protected by an auto-resettable fuse, 30 VDC max. The fuse resets automatically after the fault condition is removed.
Input Impedance: 125 Ω typical, including auto-resettable fuse
Hart Transparency: The controller does not interfere with existing HART communications; it displays the 4-20 mA primary variable, and it allows the HART communications to pass through without interruption. The controller is not affected if a HART communicator is connected to the loop. The controller does not display secondary HART variables.
Isolation: 1500 V: Input-to-power line
500 V: Input-to-input, input-to-output
All analog inputs and analog outputs are isolated from each other.
Normal Mode Rejection: 100 dB at 50/60 Hz
Common Mode Rejection: 90 dB at 50/60 Hz

*Scale Multi-Point: There is no minimum input span requirement; it is up to the user to make sure the input values are correct.

Pulse Inputs

Number of Inputs: (4) Pulse inputs/card
(28) Pulse inputs max, no other I/O
Input Type: Active Square Wave, NPN, PNP, Reed Switch, Coil (Magnetic Pickup)
Normal threshold: 1.2 V (0.8 to 3.0 V)
High threshold: 2.5 V (2.0 V to 6.0 V)
Coil threshold: 20 mV (Low) or 100 mV (High)
Signal Level: Active Square Wave: 0 to 30 V max
Typical: 0 to 5 V
Coil: 20 mVp-p to 30 Vp-p (Magnetic Pickup)
Input Impedance: Active, NPN, Reed: 10 kΩ pull-up to 5 V
PNP: 10 kΩ pull-down to (S-)
Coil: >2 kΩ (20 mV sensitivity), >10 kΩ (100 mV sensitivity)
Isolation: Pulse inputs are not isolated, (S-) terminal is connected to system GND
Input Protection: ±36 V, non-isolated
Frequency Response & Signal Level:
Active Square Wave 5 V: 0 to 100 kHz
Coil (Magnetic Pickup): 0 to 50 kHz
Frequency – Signal level (Coil: 20 mV)
20 mVp-p – 100 Hz
100 mVp-p – 10 kHz
Frequency – Signal level (Coil: 100 mV)
100 mVp-p – 90 Hz
500 mVp-p – 5 kHz
20 Vp-p – 50 kHz
Minimum Frequency: 250 μHz with High Gate = 4,000 sec
Low Gate: 1 to 99 sec
High Gate: 2 to 4,000 sec (Must be higher than low gate)
Low Speed: 100 Hz maximum
Used for contact debouncing
Pulse Counter: 8,388,607 maximum, used for troubleshooting purposes only
Accuracy: ±1 count for K-Factor > 1 or 30 ppm
K-Factor: Programmable pulses/unit of measure with up to 14 decimal resolution
Scale Pulse Input: Scale Linear 2-Point
Scale Multi-Point Scaling: 2 to 50 points
Scale Factor
Units Conversion
Live Calibration: Pulse input channel can be calibrated using live calibration signal from a sensor.

Modbus Inputs - Server

Availability: Standard feature
Number of Inputs: 199 Modbus RTU or ASCII
Scale Modbus Input: Modbus input can be used as the input for creating channels and totals, the same way 4-20 mA inputs are used.
Data Type: Bit-Logic
Signed/Unsigned: 16 (Short), 32 (Long), 64 (Long-Long)
Float 32, Float 64 (Double)
Decimal Point: User selectable
Comm Break & Timeout: Specify what value to hold when a communication break occurs and how long to wait for new data before reporting a break condition.
Input Action: Specify what should happen when new data is written to the input register (e.g. Add to Total 1, Log Entry – All Logs).

Digital Inputs & Outputs

Digital Inputs: 5 Inputs, non-isolated, 30 VDC max
Standard feature on all ConsoliDator+ models
Low: 0 to 1.2 V
High: 2.8 to 30.0 V
Internal pull-up: 5 kΩ to 5 V
Max pulse frequency: 1 kHz @ 5 Vp-p
+5 V terminal: Internal pull-up 100 Ω
Note: Pulse inputs may be used as digital inputs
Digital Input Types: Normally open switch: External excitation not required (Current: 1 mA)
Open collector transistor: 4.1 V open circuit voltage
Logic level: 0 to 30 V
Assignment & Operation: Active Low or Active High
Functions: Remote front panel button, total functions, timer control, alarm functions, screen navigation, horn functions, reset relay information.
Digital inputs can be used as input source for channels, totals, and alarms.
Digital Outputs: 4 Outputs
Standard feature on all ConsoliDator+ models
Low: 0 V (no load), 1.5 V max @ 10 mA sink (External pull-up)
High: 5.0 V (no load), 3.5 V @ 10 mA load
Maximum current: 30 mA
Output impedance: 100 Ω
Output protection: 150 mA auto-resettable fuse
Max frequency: 5 Hz
Digital Output Assignment: Digital outputs require logic units as the input
Input sources: Digital input, Modbus input, channel, alarm, horn, always on, or always off
Input/Output Protection: ±36 V, non-isolated

Relays

Number of Relays: (5) Relays/card, (30) Relays max with (4) analog or (4) pulse inputs, no other I/O
Rating: SPDT (Form C)
Resistive load: Rated 10 A @ 120/240 VAC or 8 A @ 30 VDC
Inductive load: NO contacts: 1/3 HP, 120 VAC; 30,000 cycles
NC contacts: 1/8 HP, 120 VAC; 50,000 cycles
Minimum load: 100 mA @ 5 VDC
Maximum Current per Relay & Number of Relays: 10 relays @ 10 A, 11+ relays @ 5 A
Limited due to heat dissipation inside the enclosure.
Isolation: 1500 VAC, 50/60 Hz for 1 min between coil and contacts
Deadband: 0-100% of full scale, user selectable
Electrical Noise Suppression: TVS diodes & snubbers on all contacts.
Recommended additional external snubber: 0.01 μF/470 Ω, 250 VAC (Order: PDX6901)
Assignment & Operation: Any relay can be assigned to any alarm, channel, total, timer, digital input, Modbus input, pump alternation, horn, always on, or always off. Multiple relays can be assigned to the same alarm or channel. All relays are programmed independently.

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High & Low Alarm: Defined by set and reset points in the Alarm menu

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High or Low Alarm: Assign relay to any alarm or channel for on/off relay control
Note: Automatic reset only for channel

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Multi-Source High or Low Alarm: Assign relay to multi-source alarm to indicate common high or low condition.

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Pulse Action: Set any relay for pulsing on/off timed relay control. Programmable pulse width (on/off time) and on/off delay.

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Sampling: Relay must be assigned to channel setup for Sampler function with user-defined total increment and sampling time.

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Pump Alternation: Any relay can be setup to alternate with any relay in the group. Multiple alternation groups may be setup.

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Acknowledge: Front panel Ack key or digital input acknowledges individual or all alarms; relays associated with acknowledged alarm are turned off.
Alarm Relay: Assign any relay to be driven by any alarm; acknowledging the alarm turns off the relay (non-fail-safe mode).
Time Delay: Programmable on/off delays, 0.0 to 999.9 sec
Independent for each relay.
Auto Initialization: When power is applied to the controller, relays will reflect the state of the input to the controller.
Fail-Safe Operation: The relay coil is energized when the process variable is within safe limits and the relay coil is de-energized when the alarm condition exists.

4-20 mA Transmitter Outputs

Number of Analog Outputs: (5) Analog outputs/card, (35) Analog outputs max with no other I/O cards (Seven I/O slots)
Output Range: 4.00 to 20.00 mA, nominal
Calibration: Factory calibrated for 4-20 mA
Scaling Range: Any process range, Reverse scaling allowed
Assignment & Operation: Assign to any analog or pulse input, digital input, Modbus input, channel, total, timer, alarm, or fixed value (none).
Note: Multiple 4-20 mA outputs can be assigned to the same input.
Accuracy: ±0.03% F.S. ±0.005 mA
Temperature Drift: 20 ppm/°C from -40 to 60°C ambient. (Output & Input drifts are separate)
Output Loop Power: Powered by controller or externally by 12 to 32 VDC
Output Loop Resistance: Powered by controller: 10 to 600 Ω
External 12 VDC: 10 to 200 Ω
External 24 VDC: 10 to 600 Ω
External 32 VDC: 10 to 1000 Ω
Isolation: 1500 V: Output-to-power line
500 V: Output-to-output, output-to-input
All analog inputs and analog outputs are isolated from each other.

Timers

Number of Timers: Up to 32
Time Format: hh:mm:ss with 0 decimals selected
Seconds with 1 or more decimals
Automatic Actions: Power Up: Timer action on power up
Error: Action when an error is detected
Reset: Event causes the timer to reset
Start: Event triggers the timer to start
Stop: Event causes the timer to stop
Start / Stop Reset: The function keys and digital inputs can be used to start, stop, and reset the timers, regardless of the automatic actions selected.
Assignment & Operation: Timers can be triggered, stop, and reset, by rising or falling signals from 4-20 mA input, pulse, digital, Modbus input, channel, total, other timers, alarm, mA output, relay, or Modbus output.
Count Down Timer: Select count down and enter starting time
Timer Alarm: Timer can be used to trigger alarms
Bargraph: Select bargraph during setup and scale the bargraph for 0 – 100% target time
Timer Control: Access timer control via the View Timer menu or assign a function key to timer control in the Screens menu
Timer & Relay: Timer can be assigned to drive relays based on selected set and reset points

Modbus Outputs - Server

Availability: Standard feature
Data Type: Bit-Logic
Signed/Unsigned: 16 (Short), 32 (Long), 64 (Long-Long)
Float 32, Float 64 (Double)
Register Numbers: The register numbers are automatically generated based on the Modbus output number and the output’s data type.
Bit – Logic: 04101 – 04199
Signed/Unsigned 16: 44101 – 44199
Signed/Unsigned 32: 44201 – 44398
Signed/Unsigned 64: 45001 – 45396
Float 32: 44401 - 44598
Float 64: 44601 - 44996
Engineering Units: Select the engineering units for the process variable assigned to the output.
Decimal Point: User selectable. For short and long integers this is a multiplier applied to the input value, but it is not displayed on the server’s screen. The Modbus client uses this setting to read the correct value from the server.
Example: Ch 1 value = 4,379.26
MB Output Data Type: Signed 32
Decimals = 0 → Output = 4,379
Decimals = 3 → Output = 4,379,260
Output Action: Specify what should happen when the output register is read by the client (e.g. Start timer 1, Log Entry – All Logs).

Modbus Serial Communications

Compatibility: RS-485 (EIA-485)
Protocols: Modbus RTU or Modbus ASCII
Modbus Enron is supported by the Client and the Spoofer modes.
Device Address: 1 to 247 (Server)
Transmit Delay: 0 to 999 ms
Receive Timeout: 1 to 9 seconds
Baud Rate: 1,200 to 115,200 bps
Data: 8 bit (1 start bit, 1 stop bit)
Parity: Even, Odd, None with 1 stop bit, or None with 2 stop bits
Modbus Inputs: 199 for all modes
Modbus Outputs: 99 for all modes. The outputs can be grouped together to be sent as blocks of registers.
These Modbus outputs are in addition to the outputs listed in the Modbus Register Tables, see the PD9000 manual.
Communication Break: Reports a break condition after the response timeout has elapsed. The break condition can be: Zero, a default value, or the text Break.
The Client goes into break condition after the server device fails to respond and the timeout has elapsed. The Snooper and Server modes go into break condition after no new data is received within the response timeout window.
Alarms can be programmed to go on, off, or stay as is when a break condition is detected. The analog outputs can be setup to generate a fixed mA current when a break condition is detected.

Modbus Client, Snooper & Spoofer

Add-On Features PDK9000-M1: Client, Snooper & Spoofer
The Modbus Client is an option in the ConsoliDator+. It can be purchased at the time the order is placed or it can be purchased and enabled at any time.
The Modbus Snooper & Spoofer features are part of the Client Add-On feature.
Modes: Client: Requests data from servers and writes data to servers.
Snooper: Listens to the RS-485 network communications and reads the selected registers.
Spoofer: A channel is configured to pretend being a device that has been removed from the network. The device ID and register number is used.

Client & Snooper Settings

Availability: Order Add-On Feature model PDK9000-M1 at any time
Number of Output PVs: 99 process variables can be written by the Client mode to Modbus servers. Modbus server inputs and outputs are available over the Ethernet port, in Client mode also.
Server ID: Enter the server ID or address containing the process variables to be read or written by the Client or read by the Snooper.
Function Code: Select which Modbus function code to use for reading the server device or for writing to a server by the ConsoliDator+ Client.
Register Address: 0-65,533 (Base 0)
Reg. No. 30001-39999, 40001-49999
Reg. No. 300001-365534 or 400001-465534
Specifies which register(s) to read from the server device.
Data Type: Select the data format used by the server device.
Bit – Logic (Coil)
Signed/Unsigned:
   16 (Short, 2 byte), 32 (Long, 4 byte), 64 (Long Long, 8 byte)
Float 32 (4 byte), Float 64 (Double, 8 byte)
Byte Order: ABCD, CDAB, BADC, or DCBA (big-endian, swapped, or little-endian)
Client Poll Time: 1.0 to 999.9 sec. Time between read commands.
Server Response Timeout: 99:59:59 hrs.: Time allowed for the server to respond before the Modbus client generates a communication break condition. The timeout should be greater than the poll time.
Server/Snooper mode: Time the Modbus input will wait for new data before going into a break condition.
If the timeout is disabled, the last value will remain until a new value is received.

Spoofer Settings

Availability: Order Add-On Feature model PDK9000-M1 at any time.
Number of Output PVs: 99 process variables can be replaced by the ConsoliDator+ Spoofer feature
Number of Input PVs: 199 process variables can be written by a client to the Spoofer inputs replacing other Modbus servers.
Server ID: Enter the server ID or address being replaced by the ConsoliDator+ Spoofer
Function Code: Select the Modbus function code used by the server device.
Register Address: Enter the address 0-65,533 (Base 0) for the process variable of the replaced server.
Data Type: Select the data format used by the server.
Byte Order: Select the byte order ABCD, CDAB, BADC, or DCBA (big-endian, swapped, or little-endian)
Engineering Units: Select the engineering units for the process variable
Decimals: Enter the number of decimals required
Output Action: Select an action to be performed by the controller, when the Spoofer output is read by a Modbus client or leave as None.

Data Logger – USB Drive

USB Data Logger Add-On Feature PDK9000-D1: The Data Logger is an option in the ConsoliDator+. It can be purchased at the time the order is placed or it can be purchased and enabled at any time. The Data Logger feature is available on ConsoliDator+ units with a firmware version 2.2 or greater.
Storage Device: External USB flash drive
Format: FAT32 (32 GB maximum)
Recommended drive: SanDisk 32GB maximum.
Number of Data Logs: 8, maximum
Number of Variables / Log: 12, maximum
Number of Log Variables: 96 variables, maximum (8 logs x 12 variables / log)
Number of Log Records: The number of records depends on the flash drive size.
Examples for 32 GB:
1) 4 logs with 8 variables each 1 min rate: ~160,000,000 records Log time: 60 years
2) 8 logs with 12 variables each 1 min rate: ~70,000,000 records Log time: 16 years
Log File Type: csv (comma separated value)
Maximum Log File Size: 100 MB
A new file is automatically created when the log file exceeds 100 MB.
Stop when Full: This should be selected if the oldest logged data is more important than logging new data. If Stop when Full is not selected, the oldest block of data will be deleted to make room for new data.
Remove Device: Use the Remove Device button, in the System – USB Drive, to safely remove the USB drive and prevent data corruption.
Alert! Message: An Alert! message is displayed in place of the Menu key if the USB drive is removed
Start / Stop: Selecting this feature enables the Start / Stop function key in the View – Data Logs menu. The Start / Stop function can be activated using the digital inputs, F1-F4 function keys in the Setup – Screens menu, Channel control schedule, Modbus inputs, and Modbus outputs.
Log Enable Switch: The Enable Switch setting can be used to control the log process using digital inputs, Modbus inputs, Channel control, alarms, or relay outputs. Logs are recorded only if the Enable Switch input is in the active (on) condition.
Log Trigger: The Log Trigger setting is used to log data on a specific event; a log can be triggered using digital inputs, Modbus inputs, Channel control, alarms, relays.
Manual Log: The user can record a log entry at any time by using the F4 key in the View – Logs menu or by assigning a function key in the Setup – Screens menu.
Log Interval: 00:00:01 to 23:59:59 hrs:min:sec

How to Enable Add-On Features

To enable the Data Logger features, see Add-On Features in the PD9000 instruction manual.

IMPORTANT: The USB Data Logger functions are available only if the Add-On feature has been enabled in the System – General Settings, see Add-On Features in the PD9000 instruction manual.

Ethernet Communications

Device: Lantronix Xport-05
Protocol: Modbus TCP/IP (Default)
Modbus UDP/IP
Modbus RTU Over TCP/IP
Modbus RTU Over UDP/IP
Port Settings (Do Not Change): Protocol: RS-232
Baud Rate: 9600
Data Bits: 8
Flow Control: None
Parity: None, Stop Bits: 1
Network Stack: IPv4
Ethernet MAC/PHY: 10/100 Mbps
Additional Specifications: Refer to the Lantronix Webpage https://www.lantronix.com/products/xport/
Ethernet Port Configuration: Use the System menu for basic Ethernet configuration or download the Lantronix DeviceIntaller software to fully configure the Ethernet port https://www.lantronix.com/products/xport/
See the PD9000 manual for instructions.

ConsoliDator+ Software

System Requirements: Windows® 7, 10
Compatibility: The software and firmware versions must be matched.
CAUTION: Do not write configuration files created using older versions of the firmware and software to controllers with Add-On features enabled (Ver. 2.1 & up). This can create undesirable results, especially with the function keys F1-F4.
Connection: Standard USB A to Micro-USB type B (cable included).
Configuration: Configure inputs and outputs, channels, totals, timers, alarms, etc.
Configure bargraph and panel colors for normal operation, and colors for alarm indication.
Save controller settings file on PC for programming other controllers or to restore settings.