Batch Controller Hazardous Area

Batch Controller
Precision Digital's batch control products include analog and pulse input controllers for single stage applications and multi-stage batching. Operation is quick and easy, right out of the box, with the START, BATCH, and STOP buttons pre-programmed for batch controlling. Preclose relays can be used to slow product flow for more accurate batch finish and automatic overrun correction keeps batch sizes accurate even over time and with system wear. For batching applications where accuracy is paramount, we offer NTEP Weights and Measures approved batch controller models. Batch controllers are available in NEMA 4X front digital panel meters as well as UL, CSA, ATEX, and IECEx approved explosion-proof meters for hazardous areas.

Batch Controller Hazardous Area

  • The Loop Leader+ loop-powered large display flow rate/totalizers can be installed virtually anywhere to provide convenient and informative display of any 4-20 mA signal. One of the most convenient features of these instruments is their large, dual-line display which is typically used to display flow rate on the 2.8" 5-character alphanumeric top display and flow total, flow grand total, or a tag on the 1.5" 8-character alphanumeric bottom display. Both display lines use 14-segment, alphanumeric characters that provide much clearer indication of tags, units, or alarm messages than 7-segment characters do.

    Further enhancing the display on these instruments is a 20-segment bargraph that also includes a numeric value of the percentage the bargraph represents. Free, PC-based, MeterView XL software that connects to the meter via a micro USB cable is available for programming and setup of the meters.

    The PD4 is available in two configurations: Display only and with two solid-state relays and 4-20 mA analog output. All models come equipped with two open collector outputs and remote contacts. The open collector outputs are useful for alarm indication or pulse output. The remote contacts can be used to remotely operate the four programming buttons, to reset the total, to start/stop a timer/stopwatch, and more. The relays can be programmed for alarm indication, sample, timer, batch control, or stopwatch.

    Finally, the PD4-6628 is an intrinsically safe version that can be installed in hazardous areas.

    Why you should buy:
    • 2.8" Dual-Line Backlit LCD Display
    • Loop-Powered
    • Display Rate & Total Simultaneously
    • Intrinsically Safe
    • Flashing Red Display / Message on Alarm
    • Free Programming Software
    • Discrete and Analog Output Options
  • The ProtEX+ loop-powered explosion-proof & intrinsically safe flow rate/totalizers can be installed virtually anywhere to provide convenient and informative display of any 4-20 mA signal. They can operate down to -40°C and be installed in areas that get as cold as -55°C, however the display will cease functioning. One of the most convenient features is the dual-line display, typically used to display the flow rate on the 5-character alphanumeric top display and flow total, flow grand total, or tag on the 8-character alphanumeric bottom display. The top display uses 12-segment, and the bottom display uses 14-segment alphanumeric characters for clear indication of tags, units, or alarm messages. Further enhancing the display on these instruments is a 20-segment bargraph.

    The ProtEX+ carries all major approvals including:

    •  UL Listed as Explosion-Proof / Dust Ignition-Proof / Flame-Proof
    •  CSA Certified as Explosion-Proof / Dust Ignition-Proof / Flame-Proof
    •  ATEX and IECEx Certified as Intrinsically Safe / Explosion-Proof

    Four CapTouch through-glass buttons are available to operate the instrument without removing the cover. Free, PC-based, MeterView XL software that connects to the meter via a micro USB cable is available for programming and setup of the meters.

    All models come equipped with two open collector outputs and a digital input. There are also models available with two solid-state relays and isolated 4-20 mA analog output options. The relays can be programmed for alarm indication, sample, timer, batch control, or stopwatch.

     

     

     

     

    Why you should buy:
    • Dual-Line Backlit LCD Display
    • Operate to -40°C; Install to -55°C
    • Loop-Powered Rate / Totalizer
    • Display Rate & Total Simultaneously
    • Explosion-Proof & Intrinsically Safe
    • Aluminum & Stainless Steel Enclosures
    • Flashing Red Display / Message on Alarm
    • CapTouch Through-Window Programming
    • 1.5 Volt Drop
    • Free Programming Software
    • Discrete and Analog Output Options
  • The PD6938 ProtEX+ pulse input flow rate/totalizers can be installed in a variety of areas (hazardous, dirty, wet, corrosive, hot, or cold) to provide convenient and informative display of flow rate and total from any pulse output flowmeter. These instruments will accept a variety of pulse inputs, including slow pulse rates. They can be powered from a battery, 9-30 VDC, or the 4-20 mA output loop, have on-board datalogging capabilities, come with explosion-proof approvals, and can be ordered with optional 4-20 mA output and two relays.

    The ProtEX+ carries all major approvals including:

    •  UL Listed as Explosion-Proof / Dust Ignition-Proof / Flame-Proof
    •  CSA Certified as Explosion-Proof / Dust Ignition-Proof / Flame-Proof
    •  ATEX and IECEx Certified as Explosion-Proof

    The PD6938 can operate down to -40°C and is certified by the agencies to be installed in areas that get as cold as -55°C.

    The PD6938 ProtEX+ is available in aluminum and stainless steel enclosures that are designed for easy use and installation. The process connection is available in M20, 3/4" NPT and 1" NPT and there are two other conduit holes for field wiring.

    Free, PC-based, MeterView XL software that connects to the meter via a micro-USB cable is available for programming and setup of the instruments. Four CapTouch through-window buttons are available to operate the instrument without removing the cover.

    All models come equipped with two open collector outputs and a digital input. There are also models available with Modbus RTU RS-485 communications, two solid-state relays, and isolated 4-20 mA analog output options.

    Why you should buy:
    • Dual-Line Backlit LCD Display
    • Operate to -40°C; Install to -55°C
    • Pulse Input Rate / Totalizer
    • Display Rate & Total Simultaneously
    • Explosion-Proof
    • Aluminum & Stainless Steel Enclosures
    • Flashing Red Display / Message on Alarm
    • CapTouch Through-Window Programming
    • Free Programming Software
    • Discrete and Analog Output Options
  • The PD6938 ProtEX+ pulse input flow rate/totalizers can be installed in a variety of areas (hazardous, dirty, wet, corrosive, hot, or cold) to provide convenient and informative display of flow rate and total from any pulse output flowmeter. These instruments will accept a variety of pulse inputs, including slow pulse rates. They can be powered from a 9-30 VDC power supply or the 4-20 mA output loop, have on-board datalogging capabilities, come with explosion-proof and intrinsically safe approvals, and can be ordered with optional 4-20 mA output and two relays. The PD6938, with the addition of its two optional relays, can also be used as a simple batch controller.

    The ProtEX+ carries all major approvals including:

    •  UL Listed as Explosion-Proof / Dust Ignition-Proof / Flame-Proof
    •  CSA Certified as Explosion-Proof / Dust Ignition-Proof / Flame-Proof
    •  ATEX and IECEx Certified as Intrinsically Safe / Explosion-Proof

    The PD6938 can operate down to -40°C and is certified by the agencies to be installed in areas that get as cold as -55°C.

    The PD6938 ProtEX+ is available in aluminum and stainless steel enclosures that are designed for easy use and installation. The process connection is available in M20, 3/4" NPT and 1" NPT and there are two other conduit holes for field wiring.

    Free, PC-based, MeterView XL software that connects to the meter via a micro-USB cable is available for programming and setup of the instruments. Four CapTouch through-window buttons are available to operate the instrument without removing the cover.

    All models come equipped with two open collector outputs and a digital input. There are also models available with Modbus RTU RS-485 communications, two solid-state relays, and isolated 4-20 mA analog output options.

    Why you should buy:
    • Dual-Line Backlit LCD Display
    • Operate to -40°C; Install to -55°C
    • Pulse Input Rate / Totalizer
    • Display Rate & Total Simultaneously
    • Explosion-Proof & Intrinsically Safe
    • Aluminum & Stainless Steel Enclosures
    • Flashing Red Display / Message on Alarm
    • CapTouch Through-Window Programming
    • Free Programming Software
    • Discrete and Analog Output Options
  • The PD6938 ProtEX+ pulse input flow rate/totalizers can be installed in a variety of areas (hazardous, dirty, wet, corrosive, hot, or cold) to provide convenient and informative display of flow rate and total from any pulse output flowmeter. These instruments will accept a variety of pulse inputs, including slow pulse rates. They can be powered from a battery, 9-30 VDC, or the 4-20 mA output loop, have on-board datalogging capabilities, come with approvals for intrinsic safety, and can be ordered with optional 4-20 mA output and two relays.

    The PD6938-IS is ATEX and IECEx Certified as Intrinsically Safe.

    It can operate down to -40°C and is certified by the agencies to be installed in areas that get as cold as -55°C. The display will cease functioning below -40°C but no damage will be done to the instrument.

    The PD6938 ProtEX+ is available in aluminum and stainless steel enclosures that are designed for easy use and installation. The process connection is available in M20, 3/4" NPT and 1" NPT and there are two other conduit holes for field wiring.

    Free, PC-based, MeterView XL software that connects to the meter via a micro-USB cable is available for programming and setup of the instruments. Four CapTouch through-window buttons are available to operate the instrument without removing the cover.

    All models come equipped with two open collector outputs and a digital input. There are also models available with Modbus RTU RS-485 communications, two solid-state relays, and isolated 4-20 mA analog output options.

    Why you should buy:
    • Dual-Line Backlit LCD Display
    • Operate to -40°C; Install to -55°C
    • Pulse Input Rate / Totalizer
    • Display Rate & Total Simultaneously
    • Intrinsically Safe
    • Aluminum & Stainless Steel Enclosures
    • Flashing Red Display / Message on Alarm
    • CapTouch Through-Window Programming
    • Free Programming Software
    • Discrete and Analog Output Options
  • The ProtEX-MAX PD8-6210 offers all the functionality of the ProVu PD6210 as a CSA, ATEX, and IECEx certified explosion-proof product. It is available in an aluminum or stainless steel enclosure and will operate over a wide temperature range of -55 to 65°C (-67 to 149°F). It is an analog input (4-20 mA, 0-5 V, 1-5 V, etc.) digital batch controller specifically designed for single and multi-stage batching applications. It provides excellent but simple batch control capabilities with features such as preclose relays and automatic overrun correction for more accurate batches and convenient CapTouch through-glass buttons for simple operation and menu navigation without having to remove the cover. The preclose deactivates a specific relay before the batch is finished in order to allow slower fill rates and increased accuracy. Automatic overrun correction keeps the batch size accurate over time and with system wear. The PD8-6210 includes a 24 VDC power supply to drive the flowmeter and can be equipped with four internal relays and a 4-20 mA analog output.

    Why you should buy:
  • The Loop Leader PD6620 is an ATEX and IECEx approved, UL listed, intrinsically safe and nonincendive, loop-powered, 1/8 DIN flow rate/totalizer designed for demanding process control applications. A dual-line display featuring five digits on the top line and eight digits on the bottom line, preprogrammed engineering units, loop-powered backlight with a unique red backlight option for alarm conditions, and optional bargraph display (PD6628) provide a clear and attractive presentation of the process. All models come equipped with two open collector outputs and are available with two solid state relays and a 4-20 mA analog output. These outputs can be programmed for alarm indication, signal retransmission via pulse or analog signal, pump control, and a number of other useful features. The fact that this meter is loop-powered means that there is no need to run additional, costly power lines; the meter gets all of the power it needs from the 4-20 mA loop. The Loop Leader loop-powered rate/totalizer is built in a shallow-depth case with a IP65 front and features loop-powered backlighting and a wide -40 to 158°F (-40 to 70°C) operating temperature range. It doesn't matter if it's in hazardous areas, indoors or outdoors, in bright sunlight or a dimly lit plant, or in an area that is wet, dirty, hot, or cold, the Loop Leader can go just about anywhere.

    PD6626
    Why you should buy:
  • The ProtEX-MAX PD8-6310 offers all the functionality of the ProVu PD6310 as a CSA, ATEX, and IECEx certified explosion-proof product. It is available in an aluminum or stainless steel enclosure and will operate over a wide temperature range of -55 to 65°C (-67 to 149°F). It is a pulse input (NPN, PNP, TTL, switch contact, sine wave, etc.) digital batch controller specifically designed for single and multi-stage batching applications. It provides excellent but simple batch control capabilities with features such as preclose relays and automatic overrun correction for more accurate batches and convenient CapTouch through-glass buttons for simple operation and menu navigation without having to remove the cover. The preclose deactivates a specific relay before the batch is finished in order to allow slower fill rates and increased accuracy. Automatic overrun correction keeps the batch size accurate over time and with system wear. The PD8-6310 includes a 24 VDC power supply to drive the flowmeter and can be equipped with four internal relays and a 4-20 mA analog output.

    Why you should buy:
  • The ProtEX-MAX PD8-6310-WM offers all the functionality of the ProVu PD6310-WM as a CSA, ATEX, and IECEx certified explosion-proof product. It is available in an aluminum or stainless steel enclosure and will operate over a wide temperature range of -55 to 65°C (-67 to 149°F). It is an NTEP certified, pulse input (NPN, PNP, TTL, switch contact, sine wave, etc.) digital batch controller specifically designed for single and multi-stage batching applications which has been certified as a Weighing and Measuring device. These versatile NTEP certified batch controllers provide excellent but simple batch control capabilities with features such as preclose relays and automatic overrun correction for more accurate batches and convenient CapTouch through-glass buttons for simple operation and menu navigation without having to remove the cover. The Weights and Measures approved controller is equipped with a mechanically secured, tamper-proof, programming lockout feature. This consists of a cable with a compression seal that is used to prevent access to a programming lockout jumper. The PD8-6310 includes a 24 VDC power supply to drive the flowmeter and can be equipped with four internal relays and a 4-20 mA analog output.

    Why you should buy: