| Model
PD940 ConsoliDator 4 |
Model
PD981 ConsoliDator 8 |
ConsoliDator
4 Features
- Four 4-20 mA Inputs
- Four 4-20 mA Outputs
|
ConsoliDator
8 Features
- Eight 4-20 mA Inputs
- Two 4-20 mA Outputs
|

|
COMMON
FEATURES
- Four Pulse Inputs
- Four Digital Inputs
- Nine 10 A Relays
|
ADVANTAGES
|
- Easy to read backlit LCD
- Readable in direct sunlight
- Bargraphs & numeric screens
- Easy to set up & program
- Set up with front panel keys
- Intuitive menus in English
- Detailed individual screens
- Input simulation feature
- RS-232 Modbus® RTU
- Power from AC or DC
- Wall or panel mount
- 32-point linearization
- Sum & difference functions
- Free programming & data logging software
|
PROGRAMMING

|
| Inputs |
Alarms |
 |

|
Color
shown for illustration only
|
|
| OPERATION |

|
 |
Key
Points Shown
Bargraph with set points
Input identification
Engineering units label (gal, ft, GPM)
Alarm status
Assigned alarms 1 & 3
Low & high set points
On & off status
Input simulation
Test setup without applying an input
|
FIELD
ENCLOSURE

- NEMA 4X
- Hinged clear cover
- Stainless steel quick-release latches
- Easy access to front panel buttons
- Power switch & fuse
|
|

Shown with optional Sub-Panel
- Hinged front mounting panel
- Extra space for additional components
- PDP2901 panel with terminal strips
- Captive screws
See PDA2901 data sheet for additional
details
|
|
|
| CONNECTORS
DIAGRAM |

The connectors diagram is silk-screened on the back of
all panel mount ConsoliDators
(PD941 shown here)
|
WALL
MOUNT
Overall Dimensions |

|
Mounting
Dimensions
Units: Inch (mm)
|

|
| PANEL
MOUNT |
Overall
Dimensions

|
Mounting
Dimensions
Units: Inch (mm) |

|
OPTIONAL
ENCLOSURE
Overall Dimensions
|
 |
Mounting
Dimensions
Units: Inch (mm)
|
 |
SPECIFICATIONS
Except where noted all specifications apply to operation
at +25°C.
General
Display: Backlit LCD; 4.75˝ x 3.50˝ (121
mm x 89 mm)
Display Update Rate: 1 every 2 seconds
Programming Method: Front panel buttons, external
buttons, PC with ConsoliDator software, or Modbus registers.
Password: Programmable, restricts modification
of settings.
Non-Volatile Memory: Settings stored for a minimum
of 10 years.
Power: 90-264 VAC, 47-63 Hz, 20 VA or 8-30 VDC,
15 W (field)
Isolation: AC: 1500 V; signal and output power
grounds are connected to earth ground (chassis); DC: not
isolated.
Surge Protection: Analog inputs have chokes &
TVS
Operating Temperature: 0 to 50°C
Relative Humidity: 0 to 90% non-condensing
Storage Temperature: -40 to 60°C
Connections: Removable screw terminals and DB9
male
Enclosure: NEMA 1, powder-coated steel; color:
warm gray
Mounting: Panel or wall mount models
UL File Number:E160849; 508 Industrial Control
Equipment
Warranty: 1 year parts & labor
Extended Warranty: 1 or 2 years, refer to Price
List for details.
Screen Displays
Numeric Display: Six digits, ±999999 or
99' 11.9" (feet & inches)
Bargraph: Twenty divisions
Engineering Units: User selectable or definable
units (e.g. ppm, gal, m, lb, g/h, psi, ozs, ft, mA, ºC,
ºF, f&i, %)
Master Input Screen:
Numeric Displays: Eight; process value & engineering
units
Bargraphs: Eight; process & channel number
Individual Input Screen:
Numeric Displays: Process and mA input value
Bargraphs: High and low set point markings
Simulation Mode: Test setup without applying an
input
Analog Inputs
Number of Inputs: Four (ConsoliDator 4); Eight
(ConsoliDator 8)
Input: 4-20 mA; minimum span of 1 mA
Accuracy: ±0.03% FS ±1 count
Input Function: Linear, square root, programmable
exponent, or fixed value
Programmable Exponent: From 0.50001 to 2.99999
Multi-Point Linearization: 2 to 32 points, accessible
through ConsoliDator software or Modbus registers.
Math Function: Sum or difference of 2 or more channels
Totalizer: Calculates total based on rate and time
base of seconds, minutes, hours, or days; stored in non-volatile
memory every 5 minutes; supports linear inputs only.
Totalizer Reset: Via front panel buttons (password
restricted)
Input Impedance: 130 Ω
Transmitter Supply: 24 VDC @ 20 mA per input; short
circuit protection: current limited to 40 mA max per input
Pulse Inputs
Number of Inputs: Four
Input: 100 mVp-p to 15 Vp-p; 1 Hz to 10 kHz
Accuracy: ±1 count for K-Factor >1
K-Factor: 0.00001 to 999999 pulses/unit
Totalizer: Calculates total based on rate, stored
in non-volatile memory every 5 minutes.
Totalizer Reset: Via front panel buttons (password
restricted)
Digital Inputs
Number:Four
Type: Switch closure, open collector transistor,
or logic level
Input Impedance: 240 Ω
Relays
Number of Relays: Nine
Relay Type: Form C (SPDT) with built in MOVs
Rating: 10 A @ 120/240 VAC resistive load; 1/3
HP @ 120/240 VAC inductive loads; 5 A @ 28 VDC
Minimum Load: 50 mA for AC, 10 mA @ 5 VDC
Assignment: Any relay may be assigned to any channel.
Multiple relays may be assigned to one channel. All relays
are programmed independently
Cycle Monitoring: Controller tracks time relay
has been active and number of times relay has cycled on/off.
Time Delay: Programmable on/off delays, 0 to 999.9
seconds
Operation:(see instruction manual for complete
list)
High or Low Alarm: Assign to analog or pulse channel
for on/off relay control; 100% adjustable deadband.
Multi-Channel Alarm: Assign two or more analog
channels to indicate common high or low condition.
Summary Alarm: Indicates when any relay enters
alarm state.
Supervisory Alarm: Indicates CPU failure or analog
input loss.
Lead-Lag Alternation (Sequence): Link multiple
relays for sequential operation. Programmable override
set points to turn on additional relays.
Manual Override: Override any relay (password restricted).
Relays do not respond to input while in this mode
4-20 mA Analog
Output
Number: Four (ConsoliDator 4); Two (ConsoliDator
8) Assign to any process or pulse input
Accuracy: ±0.05% FS ±0.01 mA
Mode: Linear or manual tuning PID
Loop Resistance: 10 to 600 Ω, powered by controller
External Loop Power Supply: 12 VDC min (300Ω
max); 32 VDC max (900Ω max)
Isolation: 1500 V output-to-power line; 500 V output-to-input
when powered by external supply.
Modbus® Communications
Compatibility: EIA-232
Protocol: Modbus RTU
Address: Programmable between 1 and 247
Baud Rate: 1,200 to 38,400 bps
Transmit Delay: Programmable between 0 and 300
ms
Data: 8 bits (1 start bit, 1 stop bit)
Parity: Even, None with 1 stop bit, or None with
2 stop bits
ConsoliDator®
Software
System Requirements: Windows® 95/98/ME/NT4/2000/XP
Communications: RS-232 using null-modem serial
cable
Compatibility: ConsoliDator 4 & ConsoliDator
8, two versions
Configuration: Configure inputs and outputs. Save
settings to file for programming other controllers or
restoring settings.
Logging Interval: 1 second to 10 minutes
Data Logging Report: Log to comma separated value
(.csv) file compatible with spreadsheet applications
|
ORDERING
INFORMATION
Product
Information
| Model |
4-20 mA Inputs |
Pulse Inputs |
4-20 mA Outputs |
Relays |
Mount |
Price |
| PD940-8K9-15 |
4 |
4 |
4 |
9 |
Wall |
$1395 |
| PD941-8K9-15 |
4 |
4 |
4 |
9 |
Panel |
$1395 |
| PD980-8K9-15 |
8 |
4 |
2 |
9 |
Wall |
$1695 |
| PD981-8K9-15 |
8 |
4 |
2 |
9 |
Panel |
$1695 |
|
Accessories
| Model |
Description |
Price |
| PDA2901 |
Enclosure for PD941 or PD981 |
$299 |
| PDP2901 |
Sub-Panel with Terminal Strips for PDA2901 |
$189 |
| PDP2902 |
Sub-Panel without Terminal Strips for PDA2901 |
$19 |
| PDA6901 |
2" Pipe Mounting Kit for PDA2901 |
$99 |
Services |
| Model |
Description |
Price |
| PDN-EXTWRNTY1-3 |
Extended Warranty 1 Year List Price: $1300+ |
$90 |
| PDN-EXTWRNTY2-3 |
Extended Warranty 2 Years List Price:$1300+ |
$135 |
| PDN-CALDATA |
Calibration with Certificate & Data |
$75 |
| PDN-NWARREPAIR3 |
Non-Warranty Repair List Price:$1300+ |
$450 |
| PDN-CERTCON |
Certificates of Conformance |
$25 |
| PDN-LTCAL |
Lifetime Annual Recertification (shipped back
same day) |
$450 |
| PDN-LTCAL2 |
Lifetime Annual Recertification (shipped back
next day) |
$350 |
| PDN-LTCAL5 |
Lifetime Annual Recertification (shipped back
within 5 days) |
$250 |
|
DOCUMENTATION
|