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F136 - BATCH CONTROLLER
   
   


FLUIDWELL BATCH CONTROLLERS

Overview Application Terminal Connections Wiring Diagrams
Hazardous Area Application Specifications Ordering Information Documentation


F136 - BATCH CONTROLLER

Features
  • Large display shows preset value and running batch value simultaneously.
  • The analog output value reflects the course of the batch process; fourteen different profiles can be selected.
  • Self-learning overrun correction.
  • Easy operation to enter a batch value and to control the process.
  • Count-up and count-down function available.
  • Ability to process all types of flowmeter signals.
  • Operational temperature -30°C up to +80°C (-22°F up to 178°F).
  • Very compact design for panel mount, wall mount or field mount applications.
  • Rugged aluminum field mount enclosure IP67/NEMA 4X.
  • Intrinsically Safe ATEX Certification II 1 GD EEx ia IIB/IIC T4 T100°C.
  • Explosion/flame proof ATEX Certification II 2 GD EEx d IIB T5.
  • Full Modbus communication RS232/485/TTL.
  • Loop or battery powered, 8 - 24V AC/DC or 115 - 230V AC power supply.
  • Sensor supply 3.2 / 8.2 / 12 / 24V DC.

Signal Input - Flow

  • Reed-switch.
  • NAMUR.
  • NPN/PNP pulse.
  • Sine wave (coil).
  • Active pulse signals.
  • (0)4 - 20mA.
  • 0 - 10V DC.

Status

  • Remote control: start.
  • Remote control: pause / stop.


Applications

For batch applications where retransmission of the course of the proces is required. Alternative basic model: F030, F130 and F131

Signal Output

  • Two configurable control outputs: for two-stage or one-stage control.
  • (0)4 - 20mA / 0 - 10V DC according to the batch process.
  • Scaled pulse output according to acc. total.

OVERVIEW


Introduction

The F136 offers in addition to the standard functions an analog output signal in relation to the batch proces. This to transmit the course of the process. The operator can enter a batch quantity easily or execute repeating batches. During the batch, the preset value is displayed as well as the batched (or remaining) quantity. The automatic self-learning overrun correction will ensure an accurate result each batch again.

Display

The display has large 17mm (0.67”) and 8mm (0.31”) digits. Besides the proces information, a seven digit resettable "day total" is available as well as an eleven digit non-resettable accumulated total. All are backed-up in EEPROM memory every minute.

Configuration

All configuration settings are accessed via a simple operator menu which can be pass-code protected. Each setting is clearly indicated with an alphanumerical description, therefore avoiding confusing abbreviations and baffling codes. All settings are safely stored in EEPROM memory in the event of sudden power failure.

Analog Output Signal

The (0)4 - 20mA or 0 - 10V DC output signal is related to the batch process. For example, a 4mA will be generated when START has been pressed and this value will increase smootly to 18.7mA when the overrun correction closes the valve. The end value will be 20mA when the batch is finished. Fourteen different profiles are available to re-transmit the course of the process (see section profiles). The output signal can be passive, active or isolated where the passive output type will loop power the F136 as well.

Control Output

Two outputs are available which can be configured to operate as two stage control for large batch quantities or one stage control for smaller batches, where the second output is available as a scaled pulse output. The output signals can be a passive NPN, active PNP or an isolated electro-mechanical relay.

Signal Input

The F136 will accept most pulse and analog input signals for flow or mass flow measurement. The input signal type can be selected by the user in the configuration menu without having to adjust any sensitive mechanical dip-switches or jumpers.

Communication

All process data and settings can be read and modified manually or through the Modbus communication link (RS232 / RS485). If desired, the batch process can even be started and stopped through communication. Full Modbus functionality remains available for the Intrinsically Safe version (TTL).

Hazardous area

For hazardous area applications, this model has been ATEX certified Intrinsically Safe ATEX Certification II 1 GD EEx ia IIB / IIC T4 T100°C with an allowed operational temperature of -30°C to +70°C (-22°F to +158°F). A flame proof enclosure is also available with the rating ATEX Certification II 2 GD EEx d IIB T5.

Enclosures

Various types of enclosures can be selected, all ATEX approved. As standard the F136 is supplied in a GRP panel mount enclosure, which can be converted to an field mount enclosure. Most popular is our rugged aluminum field mount enclosure with IP67 / NEMA 4X rating. Both European or U.S. cable gland entry threads are available.

APPLICATION OVERVIEW


F010 Application Overview

ENCLOSURE


Aluminum & GRP Mount Enclosure


Loop-Powered General Purpose Indicator Enclosures

Aluminum Field/Wall Mount Enclosures

Loop-powered General indicator Fluidwell F090 Enclosures

Fluidwell HA Enclosure
HA 		Fluidwell HM Enclosure
HM 		Fluidwell HN Enclosure
HN
Fluidwell HO Enclosure
HO 		Fluidwell HP Enclosure
HP 		Fluidwell HT Enclosure
HT
Fluidwell HU Enclosure
HU 		Fluidwell HU Enclosure
HV 		Fluidwellr HZ Enclosure
HZ

GRP Field/Wall Mount Enclosures

Fluidwell HD Enclosure
HD 		Fluidwell HE Enclosure
HE 		Fluidwell HF Enclosure
HF
Fluidwell HG Enclosure
HG 		Fluidwell HH Enclosure
HH
Fluidwell HJ Enclosure
HJ 		Fluidwell HK Enclosure
HK

TERMINAL CONNECTIONS

Terminal Connections

WIRING DIAGRAMS

Wiring Diagram F136-P-AP-CH-OT-PX

F010: Typical wiring diagram F010-P-PB-(PX)-(ZB)

*Supply voltage: 1.2 / 3.2V DC to sensor

Wiring Diagram F136-A-AA-CB-OA-PD

F010: Typical wiring diagram F010-A-PL-ZB

*Supply voltage: 3.2 / 8.2 / 12 / 24V DC to sensor

Wiring Diagram F136-P-AP-CH-OR-PF

F010: Typical wiring diagram F010-A-PX-ZB

*Supply voltage: 1.2 - 3.2 - 8.2 - 12 - 24V DC to sensor

Wiring Diagram F136-A-AI-CI-OR-PM

F010: Typical wiring diagram F010-P-PD-ZB

*Supply voltage: 3.2 / 8.2 / 12 / 24V DC to sensor

HAZARDOUS AREA APPLICATIONS

The F136-XI has been ATEX approved by KEMA for use in Intrinsically Safe applications. It is approved according to ATEX Certification II 1 GD EEx ia IIB/IIC T4 T100°C for gas and dust applications with an operational temperature range of -30°C to +70°C (-22°F to +158°F). Besides the I.S. power supplies for the control outputs, it is allowed to connect up to three I.S. power supplies in IIB applications or one in IIC applications. Full functionality of the F136 remains available, including two stage control, 4 - 20mA output, pulse output and Modbus communication (type CT). Power supply type PD-XI offers a 8.2V sensor supply e.g. for one Namur sensor. A flame proof enclosure with rating ATEX ATEX Certification II 2 GD EEx d IIB T5 is available as well.


Configuration example IIB and IIC
F136-P-AP-(CT)-OT-PX-XI - Output loop powered unit

F010: Configuration example

Configuration example IIB
F136-A-AF-CT-OT-(PC)-(PD)-(PL)-XI
Power supply 16 - 30V DC, battery or loop powered

F010: Configuration example IIA - IIB and IIC - F010-P-PX-XI-(ZB) - Basic power supply 8 - 30 VDC

Profiles increasing output
Selectable profiles analog output signal


F010: Typical wiring diagram F010-P-PB-(PX)-(ZB)
 F010: Typical wiring diagram F010-A-PL-ZB
F010: Typical wiring diagram F010-A-PX-ZB F010: Typical wiring diagram F010-P-PD-ZB
F010: Typical wiring diagram F010-A-PX-ZB F010: Typical wiring diagram F010-A-PX-ZB
F010: Typical wiring diagram F010-A-PX-ZB

  • -25%: Situation before a next batch start.
  • 0%: The moment after START has been pressed.
  • 75%: Valve will be closed due to the overrun correction.
  • 100%: End of overrun-time which is end-of-batch.
  • 125% Situation after end-of-batch.

Profiles decreasing output
Selectable profiles analog output signal:

F010: Typical wiring diagram F010-P-PB-(PX)-(ZB)
 F010: Typical wiring diagram F010-A-PL-ZB
F010: Typical wiring diagram F010-A-PX-ZB F010: Typical wiring diagram F010-P-PD-ZB
F010: Typical wiring diagram F010-A-PX-ZB F010: Typical wiring diagram F010-A-PX-ZB
F010: Typical wiring diagram F010-A-PX-ZB

  • -25%: Situation before a next batch start.
  • 0%: The moment after START has been pressed.
  • 75%: Valve will be closed due to the overrun correction.
  • 100%: End of overrun-time which is end-of-batch.
  • 125% Situation after end-of-batch.

SPECIFICATIONS

Display

Type: High intensity reflective numeric and alphanumeric LCD, UV-resistant.
Dimensions: 90 x 40mm (3.5" x 1.6").
Digits: Seven 17mm (0.67") and eleven 8mm (0.31") digits. Various symbols and measuring units.
Refresh Rate: User definable: 8 times/sec. - 30 secs - off.
Option ZB: Transflective LCD with green LED backlight. Good readings in full sunlight and darkness.
   Note: ZB Only available for safe area applications

Operating Temperature

Standard unit: -30°C to +80°C (-22°F to +178°F).
Intrinsically Safe: -30°C to +70°C (-22°F to +158°F).

Power Requirements

Type PB: Long life Lithium battery - life-time depends upon settings and configuration - up to 5 years.
Type PC: Intrinsically Safe long life lithium battery - life-time depends upon settings and configuration - up to 5 years.
Type PD: 8 - 24V AC / DC ± 10%. Power consumption max. 10 Watt. Intrinsically Safe: 16 - 30V DC; power consumption max. 0.75 Watt.
Type PF: 24 VAC / DC ± 10% Power consumption max. 15 Watt
Type PL: Input loop powered from sensor signal 4 - 20mA (type “A”) - requires types AI or AF and OT.
Type PM: 115 - 230 VAC ± 10%. Power consumption max. 15 Watt
Type PX: 8 - 30V DC. Power consumption max. 0.5 Watt.
Type ZB: 12 - 24V DC ± 10% or type PD / PF / PM. Power consumption max. 1 Watt.
   Note: PB/PF/PM Not available Intrinsically Safe.
   Note: PF/PM The total consumption of the sensors and outputs may not exceed 400mA @ 24V.
   Note: For Intrinsically Safe applications, consult the safety values in the certificate.

Sensor Excitation

Type PB/PC/PX: 3.2V DC for pulse signals and 1.2V DC for coil pick-up.
   Note This is not a real sensor supply. Only suitable for sensors with a very low power consumption like coils (sine wave) and reed-switches.
Type PD: 1.2 / 3.2 / 8.2 / 12 / 24V DC - max. 50mA @ 24V DC.
Type PD-XI: 1.2 / 3.2 / 8.2V DC - max. 7mA @ 8.2V DC and mains power supply voltage (as connected to terminal 1).
   Note: In case PD-XI and signal A or U: the sensor supply voltage is according to the power supply voltage connected to terminal 1. Also terminal 2 offers the same voltage.
Type PF / PM: 1.2 / 3.2 / 8.2 / 12 / 24V DC - max. 400mA @ 24V DC.

Terminal Connections

Type: Removable plug-in terminal strip. Wire max. 1.5mm2 and 2.5mm2.

Data Protection

Type: EEPROM backup of all settings. Backup of running totals every minute. Data retention at least 10 years
Pass-code: Configuration settings can be pass-code protected.

Environment

Electromagnetic compatibility: Compliant ref: EN 61326 (1997), EN 61010-1 (1993)

Hazardous Area

Intrinsically Safe Type XI: ATEX approval ref.: ATEX Certification II 1 GD EEx ia IIB/IIC T4 T100°C. Maximum ambient +70°C (158°F).
Explosion proof Type XF: ATEX approval ref.: ATEX Certification II 2 GD EEx d IIB T5. Dimensions of enclosure: 300 x 250 x 200mm (11.8" x 9.9" x 7.9") L x H x D.
  Weight: Appr. 15kg/33 lbs

Casing

Window: Polycarbonate window.
Sealing: Silicone.
Control keys: Three industrial micro-switch keys. UV-resistant silicone keypad.

Aluminum Wall / Field Mount Enclosures

General: Die-cast aluminum wall/field mount enclosure IP67 / NEMA 4X with 2-component UV-resistant coating.
  Dimensions: 130 x 120 x 75mm (5.12" x 4.72" x 2.95") - W x H x D.
  Weight: 1100 grams/2.42 lbs
Type HA: Cable entry: 2 x PG9 and 1 x M20.
Type HM: Cable entry: 2 x M16 and 1 x M20.
Type HN: Cable entry: 1 x M20.
Type HO: Cable entry: 2 x M20.
Type HP: Cable entry: 6 x M12.
Type HT: Cable entry: 1 x ½" NPT.
Type HU: Cable entry: 3 x ½" NPT.
Type HV: Cable entry: 4 x M20.
Type HZ: Cable entry: no holes.

GRP Wall / Field Mount Enclosures

General: GRP wall/field mount enclosure IP67 / NEMA 4X, UV-resistant and flame retardant.
  Dimensions: 130 x 120 x 75mm (5.12" x 4.72" x 2.95") - W x H x D.
  Weight: 600 grams/1.33 lbs
Type HD: Cable entry: no holes.
Type HE: Cable entry: 2 x Ø 16mm and 1 x Ø 20mm.
Type HF: Cable entry: 1 x Ø 22mm (7/8").
Type HG: Cable entry: 2 x Ø 20mm.
Type HH: Cable entry: 6 x Ø 12mm.
Type HJ: Cable entry: 3 x Ø 22mm (7/8").
Type HK: Flat bottom, cable entry: no holes.

Panel Mount Enclosures

Dimensions: 130 x 120 x 60mm (5.12" x 4.72" x 2.36") - W x H x D.
  Panel cut-out: 115 x 98mm (4.53" x 3.86") L x H.
Type HB: Die-cast aluminum panel mount enclosure IP65 / NEMA 4.
  Weight: 600 grams/1.33 lbs
Type HC: GRP panel mount enclosure IP65 / NEMA 4, UV-resistant and flame retardant.
  Weight: 450 grams/1 lb

ABS Wall / Field Mount Enclosures

General: Silicone free ABS wall/field mount enclosure IP65 with EPDM and PE sealings. UV-resistant polyester keypad (old HD enclosure).
  Dimensions: 130 x 114 x 71mm (5.1" x 4.5" x 2.8") - W x H x D.
  Weight: 450 grams/1 lb
Type HS: Cable entry: no holes.

Flowmeter Input

Type P: Coil / sine wave (minimum 20mVpp or 80mVpp - sensitivity selectable), NPN/PNP, open collector, reed switch, Namur, active pulse signals 8 - 12 and 24 VDC.
  Frequency: Minimum 0Hz - maximum 7kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g. reed switch with low-pass filter: max. frequency 120Hz.
  K-Factor: 0.000010 - 9,999,999 with variable decimal position
  Low-pass Filter: Available for all pulse signals.
  Option ZF: coil sensitivity 10mVpp.
Type A: (0)4 - 20mA. Analog input signal can be scaled to any desired range within 0 - 20mA.
Type U: 0 - 10 VDC. Analog input signal can be scaled to any desired range within 0 - 10 VDC.
  Accuracy: Resolution:14 bit Error < 0.025mA / ± 0.125% FS. Low level cut-off programmable.
  Span: 0.000010 - 9,999,999 with variable decimal position
  Update time: Four times per second.
  Voltage drop: Type A: max. 2.5 VDC @ 20mA.
  Load impedance: Type U: 3kΩ.
  Relationship: Linear and square root calculation.
   Note: For signal type A and U: external power to sensor is required; e.g. type PD.

Logic Input

Function: Two terminal inputs to start, stop and reset the batch process.
Type: Internally pulled-up switch contact - NPN.
Duration: Minimum pulse duration 100msec.

Analog Outputs

Function: Transmitting process situation..
Accuracy: 10 bit. Error < 0.05%. Analog output signal can be scaled to any desired range.
Update time: Ten times per second.
Type AA: Active 4 - 20mA output (requires OA + PD, PF or PM).
Type AB: Active 0 - 20mA output (requires OA + PD, PF or PM).
Type AF: Passive floating 4 - 20mA output for Intrinsically Safe applications (requires XI + PC, PL or PD).
Type AI: Passive galvanically isolated 4 - 20mA output - also available for battery powered models (requires PB, PD, PF, PL or PM).
Type AP: Passive 4 - 20mA output - not isolated. Unit will be loop powered.
Type AU: Active 0 - 10V DC output (requires OA + PD, PF or PM).

Control Output

Function: User defined: batch process one or two stage control - scaled pulse output according the running batch or according accumulated total.
Frequency: Max. 64Hz. Pulse length user definable between 7.8 msec up to 2 seconds.
Type OA: Two active 24V DC transistor outputs (PNP); max. 50mA per output (requires AA + PD, PF or PM).
Type OR: Two electro-mechanical relay outputs (N.O.) - isolated; max. switch power 230V AC - 0.5A per relay (requires PF or PM).
Type OT: Two passive transistor outputs (NPN) - not isolated. Max. 50V DC - 300mA per output.

Communication Option

Function:Reading display information, reading / writing all configuration settings.
Protocol: Modbus RTU.
Speed: 1200 - 2400 - 4800 - 9600 baud.
Addressing: Maximum 255 addresses.
Type CB: RS232
Type CH: RS485 2-wire
Type CI: RS485 4-wire
Type CT: TTL Intrinsically Safe.

Operational

Displayed functions:
    • Preset value - can be entered by the operator.
    • Batched quantity or remaining quantity.
    • Total and accumulated total.
    • Total can be reset to zero by pressing the STOP key twice.

Preset / Total

Digits: 7 digits.
Units: L, m3, GAL, USGAL, KG, lb, bbl, no unit
Decimals: 0 - 1 - 2 or 3.
   Note: Total can be reset to zero.

Accumulated Total

Digits: 11 digits.
Units/Decimal: According to selection for total.
   Note: Can not be reset to zero.

ACCESSORIES

Mounting Accessories

FWX-ACF02: Stainless steel wall mounting kit.
FWX-ACF05: Stainless steel pipe mounting kit (worm gear clamps not included).
FWX-ACF06: Two stainless steel worm gear clamps Ø 44 - 56mm.
FWX-ACF07: Two stainless steel worm gear clamps Ø 58 - 75mm.
FWX-ACF08: Two stainless steel worm gear clamps Ø 77 - 95mm.
FWX-ACF09: Two stainless steel worm gear clamps Ø 106 - 138mm.
FWX-ACF10: Customized Grevopal tag plates for ACF02 and ACF05, including stainless steel screws. Dimension: 95mm x 12.5mm (3.75” x 0.50”).

Cable Gland Accessories

FWX-ACF20: For HA enclosure, includes O-rings.
FWX-ACF25: For HE enclosure, includes locknuts and O-rings.
FWX-ACF26: For HF enclosure, includes locknuts and O-rings.
FWX-ACF27: For HG enclosure, includes locknuts and O-rings.
FWX-ACF28: For HH enclosure, includes locknuts and O-rings.
FWX-ACF29: For HJ enclosure, includes locknuts and O-rings.
FWX-ACF32: For HM enclosure, includes O-rings.
FWX-ACF33: For HN enclosure, includes O-rings.
FWX-ACF34: For HO enclosure, includes O-rings.
FWX-ACF35: For HP enclosure, includes O-rings.
FWX-ACF39: For HT enclosure, includes O-rings.
FWX-ACF40: For HU enclosure, includes O-rings.

ORDERING INFORMATION

Standard Model Number Configuration: F136-P-AP-CX-EX-HC-IX-OT-PX-TX-XX-ZX

To aid in the construction of a Fluidwell model number a model configurator must be used. The path to this Configurator is contained in the link shown below. However, it would help to first review the options shown below.

NOTE: If you require the product to be Intrinsically Safe (ATEX, IECEx, CSA or c-us), the options you choose should only include those options that carry the ATEX symbol next to them. The Configurator will not allow you to mix and match options, unless the product is to be used in a Safe Area.

Once a new model is generated using the Configurator, you will
  1. see the price of the fully configured model
  2. have an opportunity to purchase the product
  3. have the capability to e-mail the configuration to us, yourself, or a third person

To launch the configurator, click here

Sensor Input Signal

A ATEX Certification (0)4 - 20mA input
P ATEX Certification Pulse input: coil, npn, pnp, namur, reed-switch
U ATEX Certification 0 - 10 VDC input

Analog Output Signal

AA   Active 4 - 20mA output - requires OA + PD, PF or PM.
AB   Active 0 - 20mA output - requires OA + PD, PF or PM.
AF ATEX Certification I.S. floating 4 - 20mA output - requires XI + PC, PL or PD.
AI   Isolated 4 - 20mA output - requires PB, PD, PF, PL or PM
AP ATEX Certification Passive 4 - 20mA output, loop powered unit
AU   Active 0 - 10V DC output - requires OA + PD, PF or PM

Communication

CB   Communication RS232 - Modbus RTU
CH   Communication RS485 - 2-wire - Modbus RTU
CI   Communication RS485 - 4-wire - Modbus RTU
CT ATEX Certification Intrinsically Safe TTL - Modbus RTU
CX ATEX Certification No communication

Flow Equations

EX ATEX Certification No flow equations

Panel Mount Enclosures - IP65 / NEMA 4

HB ATEX Certification Aluminum enclosure
HC ATEX Certification GRP enclosure

GRP Field / Wall Mount Enclosures - IP67 / NEMA 4X

HD ATEX Certification Cable entry: no holes
HE ATEX Certification Cable entry: 2 x Ø 16mm & 1 x Ø 20mm
HF ATEX Certification Cable entry: 1 x Ø 22mm (7/8")
HG ATEX Certification Cable entry: 2 x Ø 20mm
HH ATEX Certification Cable entry: 6 x Ø 12mm
HJ ATEX Certification Cable entry: 3 x Ø 22mm (7/8")
HK ATEX Certification Flat bottom, cable entry: no holes

Aluminum Field / Wall Mount Enclosures - IP67 / NEMA 4X

HA ATEX Certification Cable entry: 2 x PG9 + 1 x M20
HM ATEX Certification Cable entry: 2 x M16 + 1 x M20
HN ATEX Certification Cable entry: 1 x M20
HO ATEX Certification Cable entry: 2 x M20
HP ATEX Certification Cable entry: 6 x M12
HT ATEX Certification Cable entry: 1 x ½" NPT
HU ATEX Certification Cable entry: 3 x ½" NPT
HV ATEX Certification Cable entry: 4 x M20
HZ ATEX Certification Cable entry: no holes

ABS field / Wall Mount Enclosures

HS ATEX Certification Silicone free ABS field enclosure IP65 – Cable entry: no holes (old HD enclosure)

Additional Inputs

IX ATEX Certification No additional input.

Outputs

OA   One active transistor output - requires AA, AB or AU and PD, PF or PM.
OR   One mechanical relay output - requires PF or PM
OT ATEX Certification One passive transistor output - standard configuration

Power Supply

PB   Lithium battery powered
PC ATEX Certification Lithium battery powered - Intrinsically Safe
PD ATEX Certification 8 - 24V AC/DC + sensor supply - with XI: 16 - 30V DC.
PF   24 VAC / DC + sensor supply
PL ATEX Certification Input loop powered from sensor signal type “A” - requires AI or AF and OT
PM   115 - 230 VAC + sensor supply
PX ATEX Certification Basic power supply 8 - 30V DC (no real sensor supply). Unit requires external loop AP.

Temperature Input Signal

TX ATEX Certification No temperature input signal

Hazardous Area

XI ATEX Certification Intrinsically Safe, according ATEX.
XF   EExd enclosure - 3 keys
XX   Safe area only

Other Options

ZB ATEX Certification Backlight
ZF ATEX Certification Coil input 10mVpp
ZX ATEX Certification No options

The bold marked text contains the standard configuration.

DOCUMENTATION

The documentation can be downloaded from these links:
F136: Data Sheet
Request an Instruction Manual
Fluidwell Information
Low-Cost Explosion Proof Enclosure

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User defined: batch process one or two stage control - scaled pulse output according the running batch or according accumulated total (one stage only).