Precision Digital ISO 9001:2000 Certified Quality System

FLUIDWELL BATCH CONTROLLERS

Overview	Application	Terminal Connections	Wiring Diagrams

Hazardous Area Application	Specifications	Ordering Information	Documentation

F133 - DELIVERY CONTROLLER WITH PUMP START AND VALVE CONTROL

Features

Large display shows supplied quantity, flow rate and status.
Suitable for filling-up multiple compartments within one delivery.
All control functions available for pump start, valve control and flow rate monitoring including flexible response times.
Selectable on-screen engineering units; volumetric or mass.
Communication link for customized ticket printing.
Operational temperature -30°C up to +80°C (-22°F up to 178°F).
Flow rate monitoring with high and low alarm values.
Rugged aluminum field mount enclosure IP67/NEMA 4X.
Intrinsically Safe II 1 GD EEx ia IIB/IIC T4 T100°C.
Explosion/flame proof II 2 GD EEx d IIB T5.
Full Modbus communication RS232/485/TTL.
Loop or battery powered, 8 - 24V AC/DC or 115 - 230V AC power supply.
Sensor supply 3.2 / 8.2 / 12 / 24V DC.

Signal Input - Flow

Reed-switch.
NAMUR.
NPN/PNP pulse.
Sine wave (coil).
Active pulse signals.

Status

Remote control: start, stop, pause or continuous signal.

Applications

For delivery purposes, small scale gas stations or on board of ships or trucks for customer deliveries

Signal Output

Two control outputs for pump-start and valve
control.
Communication option to monitor or control
the process and to print the bill of lading.

OVERVIEW

Introduction

The F133 is a unique product as it is especially designed for a controlled delivery of undefined quantities. It offers all the functionality known from gas stations to fill-up your car. The unit incorporates special functions with delay times to start a pump first, control a valve and expect a flow within a certain period of time. Moreover, the flow rate and the allowed total dispensed quantity is monitored as well. If, for whatever reason, no pulses are coming in, the delivery will be terminated after a pre-defined time. Sub-deliveries are also catered for allowing you to fill up several compartments within one and the same delivery. A wide selection of options further enhance this models capabilities, including Intrinsic Safety and full Modbus communication.

Display

The display has large 17mm (0.67”) and 8mm (0.31”) digits which will zero after a startcommand and display "leading eight’s". During the delivery, the actual dispensed quantity is displayed together with the actual flow rate and the status of the controller. Several resettable and non-resettable totalizers are available as well as a batch counter. All are backed-up in EEPROM memory every minute. -

Configuration

All configuration settings are accessed via a simple operator menu which can be pass-code protected. Each setting is clearly indicated with an alphanumerical description, therefore avoiding confusing abbreviations and baffling codes. Once familiar with one F-series product, you will be able to program all models in the series without a manual. All settings are safely stored in EEPROM memory in the event of sudden power failure.

Control Output

One output is available to control a pump after receiving a start-signal. After the start-up-time, a second output will be switched to control the valve to allow the product to be dispensed. The output signals can be a passive NPN, active PNP or an isolated electro-mechanical relay.

Signal Input

The F133 will accept most pulse input signals for flow or mass flow measurement. The input signal type can be selected by the user in the configuration menu without having to adjust any sensitive mechanical dip-switches or jumpers. Further, two inputs are available to control the process remotely if desired.

Communication

All process data and settings can be read and modified manually or through the Modbus communication link (RS232 / RS485). If desired, the delivery can even be started and stopped through communication. After the delivery, the dispensed quantity and batch number is available to be used for ticket printing (B.O.L.). The F133 has the ability to be locked-out until this information has been read and initialized.

Hazardous area

For hazardous area applications, this model has been ATEX certified Intrinsically Safe

II 1GD EEx ia IIB / IIC T4 T100°C with an allowed operational temperature of -30°C to +70°C (-22°F to +158°F). A flame proof enclosure is also available with the rating

II 2 GD EEx d IIB T5.

Enclosures

Various types of enclosures can be selected, all ATEX approved. As standard the F133 is supplied in a GRP panel mount enclosure. Most popular is our rugged aluminum field mount enclosure with IP67 / NEMA 4X rating. Both European or U.S. cable gland entry threads are available.

APPLICATION OVERVIEW

ENCLOSURE

Aluminum & GRP Mount Enclosure

Aluminum Field/Wall Mount Enclosures

Loop-powered General indicator Fluidwell F090 Enclosures

HA	HM	HN
HO	HP	HT
HU	HV	HZ

GRP Field/Wall Mount Enclosures

HD	HE		HF
HG		HH
HJ		HK

TERMINAL CONNECTIONS

WIRING DIAGRAMS

Wiring Diagram F133-P-CH-OT-PB-(PX) *Supply voltage: 1.2 / 3.2V DC to sensor	Wiring Diagram F133-P-CH-OT-PX *Supply voltage: 1.2 / 3.2V DC to sensor
Wiring Diagram F133-P-CB-OA-PD *Supply voltage: 1.2 / 3.2 / 8.2 / 12 / 24V DC to sensor>	Wiring Diagram F133-P-CI-OR-PM *Supply voltage: 1.2 / 3.2 / 8.2 / 12 / 24V DC to sensor

HAZARDOUS AREA APPLICATIONS

The F133-XI has been ATEX approved by KEMA for use in Intrinsically Safe applications. It is approved according to

II 1 GD EEx ia IIB/IIC T4 T100°C for gas and dust applications with an operational temperature range of -30°C to +70°C (-22°F to +158°F). Besides the I.S. power supplies for the control outputs, it is allowed to connect up to two I.S. power supplies in IIB applications or one in IIC applications. Full functionality of the F133 remains available, including pump and valve control and Modbus communication (type CT). Power supply type PD-XI offers a 8.2V sensor supply e.g. for one Namur sensor. A flame proof enclosure with rating ATEX

II 2 GD EEx d IIB T5 is available as well.

Configuration example IIB and IIC
F133-P-(CT)-OT-PC-(PX)-XI - Battery powered unit

Configuration example IIB and IIC
F133-P-(CT)-OT-PX-XI - Basic power supply 8 - 30V DC

F010: Configuration example IIA - IIB and IIC - F010-P-PX-XI-(ZB) - Basic power supply 8 - 30 VDC

Configuration example IIB
F133-P-CT-OT-PX-XI - Basic power supply 8 - 30V DC

F010: Configuration example IIA - IIB and IIC - F010-P-PD-XI-ZB - Power supply 16 - 30V DC

SPECIFICATIONS

Display

Type: High intensity reflective numeric and alphanumeric LCD, UV-resistant.
Dimensions: 90 x 40mm (3.5" x 1.6").
Digits: Seven 17mm (0.67") and eleven 8mm (0.31") digits. Various symbols and measuring units.
Refresh Rate: User definable: 8 times/sec. - 30 secs - off.
Option ZB: Transflective LCD with green LED backlight. Good readings in full sunlight and darkness.
Note: ZB Only available for safe area applications

Operating Temperature

Standard unit: -30°C to +80°C (-22°F to +178°F).
Intrinsically Safe: -30°C to +70°C (-22°F to +158°F).

Power Requirements

Type PB: Long life Lithium battery - life-time depends upon settings and configuration - up to 5 years.
Type PC: Intrinsically Safe long life lithium battery - life-time depends upon settings and configuration - up to 5 years.
Type PD: 8 - 24V AC / DC ± 10%. Power consumption max. 10 Watt. Intrinsically Safe: 16 - 30V DC; power consumption max. 0.75 Watt.
Type PF: 24 VAC / DC ± 10% Power consumption max. 15 Watt
Type PM: 115 - 230 VAC ± 10%. Power consumption max. 15 Watt
Type PX: 8 - 30V DC. Power consumption max. 0.5 Watt.
Type ZB: 12 - 24V DC ± 10% or type PD / PF / PM. Power consumption max. 1 Watt.
   Note: PB/PF/PM Not available Intrinsically Safe.
   Note: PF/PM The total consumption of the sensors and outputs may not exceed 400mA @ 24V.
   Note: For Intrinsically Safe applications, consult the safety values in the certificate.

Sensor Excitation

Type PB/PC/PX: 3.2V DC for pulse signals and 1.2V DC for coil pick-up.
   Note This is not a real sensor supply. Only suitable for sensors with a very low power consumption like coils (sine wave) and
    reed-switches.
Type PD: 1.2 / 3.2 / 8.2 / 12 / 24V DC - max. 50mA @ 24V DC.
Type PD-XI: 1.2 / 3.2 / 8.2V DC - max. 7mA @ 8.2V DC and mains power supply voltage (as connected to terminal 1).
   Note: In case PD-XI and signal A or U: the sensor supply voltage is according to the power supply voltage connected to
    terminal 1. Also terminal 2 offers the same voltage.
Type PF / PM: 1.2 / 3.2 / 8.2 / 12 / 24V DC - max. 400mA @ 24V DC.

Terminal Connections

Type: Removable plug-in terminal strip. Wire max. 1.5mm² and 2.5mm².

Data Protection

Type: EEPROM backup of all settings. Backup of running totals every minute. Data retention at least 10 years
Pass-code: Configuration settings can be pass-code protected.

Environment

Electromagnetic compatibility: Compliant ref: EN 61326 (1997), EN 61010-1 (1993)

Hazardous Area

Intrinsically Safe Type XI: ATEX approval ref.:

II 1 GD EEx ia IIB/IIC T4 T100°C. Maximum ambient +70°C (158°F).
Explosion proof Type XF: ATEX approval ref.:

II 2 GD EEx d IIB T5. Dimensions of enclosure: 300 x 250 x 200mm (11.8" x 9.9" x 7.9") L x H x D.
Weight: Appr. 15kg/33 lbs

Casing

Window: Polycarbonate window.
Sealing: Silicone.
Control keys: Three industrial micro-switch keys. UV-resistant silicone keypad.

Aluminum Wall / Field Mount Enclosures

General: Die-cast aluminum wall/field mount enclosure IP67 / NEMA 4X with 2-component UV-resistant coating.
Dimensions: 130 x 120 x 75mm (5.12" x 4.72" x 2.95") - W x H x D.
Weight: 1100 grams/2.42 lbs
Type HA: Cable entry: 2 x PG9 and 1 x M20.
Type HM: Cable entry: 2 x M16 and 1 x M20.
Type HN: Cable entry: 1 x M20.
Type HO: Cable entry: 2 x M20.
Type HP: Cable entry: 6 x M12.
Type HT: Cable entry: 1 x ½" NPT.
Type HU: Cable entry: 3 x ½" NPT.
Type HV: Cable entry: 4 x M20.
Type HZ: Cable entry: no holes.

GRP Wall / Field Mount Enclosures

General: GRP wall/field mount enclosure IP67 / NEMA 4X, UV-resistant and flame retardant.
Dimensions: 130 x 120 x 75mm (5.12" x 4.72" x 2.95") - W x H x D.
Weight: 600 grams/1.33 lbs
Type HD: Cable entry: no holes.
Type HE: Cable entry: 2 x Ø 16mm and 1 x Ø 20mm.
Type HF: Cable entry: 1 x Ø 22mm (7/8").
Type HG: Cable entry: 2 x Ø 20mm.
Type HH: Cable entry: 6 x Ø 12mm.
Type HJ: Cable entry: 3 x Ø 22mm (7/8").
Type HK: Flat bottom, cable entry: no holes.

Panel Mount Enclosures

Dimensions: 130 x 120 x 60mm (5.12" x 4.72" x 2.36") - W x H x D.
  Panel cut-out: 115 x 98mm (4.53" x 3.86") L x H.
Type HB: Die-cast aluminum panel mount enclosure IP65 / NEMA 4.
  Weight: 600 grams/1.33 lbs
Type HC: GRP panel mount enclosure IP65 / NEMA 4, UV-resistant and flame retardant.
  Weight: 450 grams/1 lb

ABS Wall / Field Mount Enclosures

General: Silicone free ABS wall/field mount enclosure IP65 with EPDM and PE sealings. UV-resistant polyester keypad (old HD enclosure).
Dimensions: 130 x 114 x 71mm (5.1" x 4.5" x 2.8") - W x H x D.
Weight: 450 grams/1 lb
Type HS: Cable entry: no holes.

Flowmeter Input

Type P: Coil / sine wave (minimum 20mVpp or 80mVpp - sensitivity selectable), NPN/PNP, open collector, reed switch, Namur, active pulse signals 8 - 12 and 24 VDC.
  Frequency: Minimum 0Hz - maximum 7kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g. reed switch with low-pass filter: max. frequency 120Hz.
  K-Factor: 0.000010 - 9,999,999 with variable decimal position
  Low-pass Filter: Available for all pulse signals.
  Option ZF: coil sensitivity 10mVpp.

Logic Input

Function: Two terminal inputs to start, stop or continous signal.
Type: Internally pulled-up switch contact - NPN.
Duration: Minimum pulse duration 100msec.

Control Output

Function: To control a pump and a valve.
Type OA: Two active 24V DC transistor outputs (PNP); max. 50mA per output (requires PD, PF or PM)
Type OR: Two electro-mechanical relay outputs (N.O.) - isolated; max. switch power 230V AC - 0.5A per relay (requires PF or PM).
Type OT: Two passive transistor outputs (NPN) - not isolated. Max. 50V DC - 300mA per output.

Communication Option

Function:Reading display information, reading / writing all configuration settings + lockout function.
Protocol: Modbus RTU.
Speed: 1200 - 2400 - 4800 - 9600 baud.
Addressing: Maximum 255 addresses.
Type CB: RS232
Type CH: RS485 2-wire
Type CI: RS485 4-wire
Type CT: TTL Intrinsically Safe.

Operational

Displayed functions:
    • Leading eight’s before zeroing.
    • Supplied quantity.
    • Flow rate.
    • Resettable supplied quantity (automatically after new start-command).
    • Non-resettable accumulated supplied quantity.
    • Resettable total measured quantity.
    • Non-resettable accumulated total measured quantity.
    • Non-resettable batch counter.
    • High flow rate monitoring
    • Low flow rate monitoring

Total

Digits: 7 digits.
Units: L, m³, GAL, USGAL, KG, lb, bbl, no unit
Decimals: 0 - 1 - 2 or 3.
Note: Total can be reset to zero.

Accumulated Total

Digits: 11 digits.
Units/Decimal: According to selection for total.
Note: Can not be reset to zero.

Flow Rate

Digits: 7 digits.
Units: mL, L, m³, Gallons, KG, Ton, lb, bl, cf, RND, ft³, scf, Nm³, Nl, igal - no units.
Decimals: 0 - 1 - 2 or 3.
Time units: /sec - /min - /hr - /day.

Alarm Values

Digits: 7 digits.
Units: According to selection for flow rate.
Decimals: According to selection for flow rate.
Time units: According to selection for flow rate.
Type of alarm: Low, high flow rate alarm. Includes alarm delay time.

Batch Counter

Function: Value will be incremended after every succesfull delivery.
Digits: 7
Note: Non-resettable

ACCESSORIES

Mounting Accessories

FWX-ACF02: Stainless steel wall mounting kit.
FWX-ACF05: Stainless steel pipe mounting kit (worm gear clamps not included).
FWX-ACF06: Two stainless steel worm gear clamps Ø 44 - 56mm.
FWX-ACF07: Two stainless steel worm gear clamps Ø 58 - 75mm.
FWX-ACF08: Two stainless steel worm gear clamps Ø 77 - 95mm.
FWX-ACF09: Two stainless steel worm gear clamps Ø 106 - 138mm.
FWX-ACF10: Customized Grevopal tag plates for ACF02 and ACF05, including stainless steel screws. Dimension: 95mm x 12.5mm (3.75” x 0.50”).

Cable Gland Accessories

FWX-ACF20: For HA enclosure, includes O-rings.
FWX-ACF25: For HE enclosure, includes locknuts and O-rings.
FWX-ACF26: For HF enclosure, includes locknuts and O-rings.
FWX-ACF27: For HG enclosure, includes locknuts and O-rings.
FWX-ACF28: For HH enclosure, includes locknuts and O-rings.
FWX-ACF29: For HJ enclosure, includes locknuts and O-rings.
FWX-ACF32: For HM enclosure, includes O-rings.
FWX-ACF33: For HN enclosure, includes O-rings.
FWX-ACF34: For HO enclosure, includes O-rings.
FWX-ACF35: For HP enclosure, includes O-rings.
FWX-ACF39: For HT enclosure, includes O-rings.
FWX-ACF40: For HU enclosure, includes O-rings.

Blind Plug Accessories

FWX-ACF50: For HA enclosure, includes O-rings.
FWX-ACF55: For HE enclosure, includes locknuts and O-rings.
FWX-ACF56: For HF enclosure, includes locknuts and O-rings.
FWX-ACF57: For HG enclosure, includes locknuts and O-rings.
FWX-ACF58: For HH enclosure, includes locknuts and O-rings.
FWX-ACF59: For HJ enclosure, includes locknuts and O-rings.
FWX-ACF62: For HM enclosure, includes O-rings.
FWX-ACF63: For HN enclosure, includes O-rings.
FWX-ACF64: For HO enclosure, includes O-rings.
FWX-ACF65: For HP enclosure, includes O-rings.
FWX-ACF69: For HT enclosure, includes O-rings.
FWX-ACF70: For HU enclosure, includes O-rings.

ORDERING INFORMATION

Standard Model Number Configuration: F133-P-AX-CX-EX-HC-IX-OT-PX-TX-XX-ZX

To aid in the construction of a Fluidwell model number a model configurator must be used. The path to this Configurator is contained in the link shown below. However, it would help to first review the options shown below.

NOTE: If you require the product to be Intrinsically Safe (ATEX, IECEx, CSA or c-us), the options you choose should only include those options that carry the ATEX symbol next to them. The Configurator will not allow you to mix and match options, unless the product is to be used in a Safe Area.

Once a new model is generated using the Configurator, you will

see the price of the fully configured model
have an opportunity to purchase the product
have the capability to e-mail the configuration to us, yourself, or a third person

To launch the configurator, click here

Sensor Input Signal

Pulse input: coil, npn, pnp, namur, reed-switch

Analog Output Signal

No analog output.

Communication

CB		Communication RS232 - Modbus RTU
CH		Communication RS485 - 2-wire - Modbus RTU
CI		Communication RS485 - 4-wire - Modbus RTU
CT		Intrinsically Safe TTL - Modbus RTU
CX		No communication

Flow Equations

No flow equations

Panel Mount Enclosures - IP65 / NEMA 4

HB		Aluminum enclosure
HC		GRP enclosure

GRP Field / Wall Mount Enclosures - IP67 / NEMA 4X

HD		Cable entry: no holes
HE		Cable entry: 2 x Ø 16mm & 1 x Ø 20mm
HF		Cable entry: 1 x Ø 22mm (7/8")
HG		Cable entry: 2 x Ø 20mm
HH		Cable entry: 6 x Ø 12mm
HJ		Cable entry: 3 x Ø 22mm (7/8")
HK		Flat bottom, cable entry: no holes

Aluminum Field / Wall Mount Enclosures - IP67 / NEMA 4X

HA		Cable entry: 2 x PG9 + 1 x M20
HM		Cable entry: 2 x M16 + 1 x M20
HN		Cable entry: 1 x M20
HO		Cable entry: 2 x M20
HP		Cable entry: 6 x M12
HT		Cable entry: 1 x ½" NPT
HU		Cable entry: 3 x ½" NPT
HV		Cable entry: 4 x M20
HZ		Cable entry: no holes

ABS field / Wall Mount Enclosures

Silicone free ABS field enclosure IP65 – Cable entry: no holes (old HD enclosure)

Additional Inputs

No additional input.

Outputs

OA		One active transistor output - requires PD, PF or PM.
OR		One mechanical relay output - requires PF or PM
OT		One passive transistor output - standard configuration

Power Supply

PB		Lithium battery powered
PC		Lithium battery powered - Intrinsically Safe
PD		8 - 24V AC / DC + sensor supply - with XI: 16 - 30V DC.
PF		24 VAC / DC + sensor supply
PM		115 - 230 VAC + sensor supply
PX		Basic power supply 8 - 30V DC (no real sensor supply).

Temperature Input Signal

No temperature input signal

Hazardous Area

XI		Intrinsically Safe, according ATEX.
XF		EExd enclosure - 3 keys
XX		Safe area only

Other Options

ZB		Backlight
ZF		Coil input 10mVpp
ZX		No options

The bold marked text contains the standard configuration.

DOCUMENTATION

The documentation can be downloaded from these links:

F133: Data Sheet

Request an Instruction Manual

Fluidwell Information

Low-Cost Explosion Proof Enclosure

See How You can Use Precision Digital Products for

User defined: batch process one or two stage control - scaled pulse output according the running batch or according accumulated total (one stage only).

FLUIDWELL BATCH CONTROLLERS

OVERVIEW

Introduction

Display

Configuration

Control Output

Signal Input

Communication

Hazardous area

Enclosures

APPLICATION OVERVIEW

ENCLOSURE

Aluminum & GRP Mount Enclosure

Aluminum Field/Wall Mount Enclosures

GRP Field/Wall Mount Enclosures

TERMINAL CONNECTIONS

WIRING DIAGRAMS

Wiring Diagram F133-P-CH-OT-PB-(PX)

Wiring Diagram F133-P-CH-OT-PX

Wiring Diagram F133-P-CB-OA-PD

Wiring Diagram F133-P-CI-OR-PM

HAZARDOUS AREA APPLICATIONS

Configuration example IIB and IIC F133-P-(CT)-OT-PC-(PX)-XI - Battery powered unit

Configuration example IIB and IIC F133-P-(CT)-OT-PX-XI - Basic power supply 8 - 30V DC

Configuration example IIB F133-P-CT-OT-PX-XI - Basic power supply 8 - 30V DC

Configuration example IIB F133-P-CT-OT-PX-XI - Basic power supply 8 - 30V DC

SPECIFICATIONS

Display

Operating Temperature

Power Requirements

Sensor Excitation

Terminal Connections

Data Protection

Environment

Hazardous Area

Casing

Aluminum Wall / Field Mount Enclosures

GRP Wall / Field Mount Enclosures

Panel Mount Enclosures

ABS Wall / Field Mount Enclosures

Flowmeter Input

Logic Input

Control Output

Communication Option

Operational

Total

Accumulated Total

Flow Rate

Alarm Values

Batch Counter

ACCESSORIES

Mounting Accessories

Cable Gland Accessories

Blind Plug Accessories

ORDERING INFORMATION

Standard Model Number Configuration: F133-P-AX-CX-EX-HC-IX-OT-PX-TX-XX-ZX

Sensor Input Signal

Analog Output Signal

Communication

Flow Equations

Panel Mount Enclosures - IP65 / NEMA 4

GRP Field / Wall Mount Enclosures - IP67 / NEMA 4X

Aluminum Field / Wall Mount Enclosures - IP67 / NEMA 4X

ABS field / Wall Mount Enclosures

Additional Inputs

Outputs

Power Supply

Temperature Input Signal

Hazardous Area

Other Options

DOCUMENTATION

Configuration example IIB and IIC
F133-P-(CT)-OT-PC-(PX)-XI - Battery powered unit

Configuration example IIB and IIC
F133-P-(CT)-OT-PX-XI - Basic power supply 8 - 30V DC

Configuration example IIB
F133-P-CT-OT-PX-XI - Basic power supply 8 - 30V DC

Configuration example IIB
F133-P-CT-OT-PX-XI - Basic power supply 8 - 30V DC