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Fluidwell F133 - Delivery Controller |
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Features
- Large display shows supplied quantity, flow rate and status.
- Suitable for filling-up multiple compartments within one delivery.
- All control functions available for pump start, valve control and flow rate monitoring including flexible response times.
- Selectable on-screen engineering units; volumetric or mass.
- Communication link for customized ticket printing.
- Operational temperature -30 up to 80°C (-22 up to 178°F).
- Flow rate monitoring with high and low alarm values.
- Rugged aluminum field mount enclosure IP67/NEMA 4X.
- Intrinsically Safe
 II 1 GD EEx ia IIB/IIC T4 T100°C.< />
- Explosion/flame proof II 2 GD EEx d IIB T5.
- Full Modbus communication RS232/485/TTL.
- Loop powered, 8 - 24V AC/DC or 115 - 230V AC power supply.
- Sensor supply 3.2 / 8.2 / 12 / 24V DC.
Signal Input - Flow
- Reed-switch.
- NAMUR.
- NPN/PNP pulse.
- Sine wave (coil).
- Active pulse signals.
Signal Input - Status
- Remote control: start, stop, pause or continuous signal.
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Applications
For delivery purposes, small scale gas stations or on board of ships or trucks for customer deliveries
Signal Output
- Two control outputs for pump-start and valve
control.
- Communication option to monitor or control
the process and to print the bill of lading.
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OVERVIEW
Introduction
The F133 is a unique product as it is especially designed for a controlled delivery of undefined quantities. It offers all the functionality known from gas stations to fill-up your car. The unit incorporates special functions with delay times to start a pump first, control a valve and expect a flow within a certain period of time. Moreover, the flow rate and the allowed total dispensed quantity is monitored as well. If, for whatever reason, no pulses are coming in, the delivery will be terminated after a pre-defined time. Sub-deliveries are also catered for allowing you to fill up several compartments within one and the same delivery. A wide selection of options further enhance this models capabilities, including Intrinsic Safety and full Modbus communication.
Display
The display has large 17mm (0.67”) and 8mm (0.31”) digits which will zero after a start command and display "leading eight’s". During the delivery, the actual dispensed quantity is displayed together with the actual flow rate and the status of the controller. Several resettable and non-resettable totalizers are available as well as a batch counter. All are backed-up in EEPROM memory every minute.
Configuration
All configuration settings are accessed via a simple operator menu which can be pass-code protected. Each setting is clearly indicated with an alphanumerical description, therefore avoiding confusing abbreviations and baffling codes. Once familiar with one F-series product, you will be able to program all models in the series without a manual. All settings are safely stored in EEPROM memory in the event of sudden power failure.
Control Output
One output is available to control a pump after receiving a start-signal. After the start-up-time, a second output will be switched to control the valve to allow the product to be dispensed. The output signals can be a passive NPN, active PNP or an isolated electro-mechanical relay.
Signal Input
The F133 will accept most pulse input signals for flow or mass flow measurement. The input signal type can be selected by the user in the configuration menu without having to adjust any sensitive mechanical dip-switches or jumpers. Further, two inputs are available to control the process remotely if desired.
Communication
All process data and settings can be read and modified manually or through the Modbus communication link (RS232 / RS485). If desired, the delivery can even be started and stopped through communication. After the delivery, the dispensed quantity and batch number is available to be used for ticket printing (B.O.L.). The F133 has the ability to be locked-out until this information has been read and initialized.
Hazardous area
For hazardous area applications, this model has been ATEX certified Intrinsically Safe II 1GD EEx ia IIB / IIC T4 T100°C with an allowed operational temperature of -30°C to +70°C (-22°F to +158°F). A flame proof enclosure is also available with the rating II 2 GD EEx d IIB T5.
Enclosures
Various types of enclosures can be selected, all ATEX approved. As standard the F133 is supplied in a GRP panel mount enclosure. Most popular is our rugged aluminum field mount enclosure with IP67 / NEMA 4X rating. Both European or U.S. cable gland entry threads are available.
APPLICATION OVERVIEW
ENCLOSURE
Aluminum & GRP Mount Enclosure
TERMINAL CONNECTIONS
WIRING DIAGRAMS
Wiring Diagram F133-P-CH-OT-PB-(PX)
*Supply voltage: 1.2 / 3.2V DC to sensor |
Wiring Diagram F133-P-CH-OT-PX
*Supply voltage: 1.2 / 3.2V DC to sensor
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Wiring Diagram F133-P-CB-OA-PD
*Supply voltage: 1.2 / 3.2 / 8.2 / 12 / 24V DC to sensor>
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Wiring Diagram F133-P-CI-OR-PM
*Supply voltage: 1.2 / 3.2 / 8.2 / 12 / 24V DC to sensor |
HAZARDOUS AREA APPLICATIONS
The F133-XI has been ATEX approved by KEMA for use in Intrinsically Safe applications. It is approved according to II 1 GD EEx ia IIB/IIC T4 T100°C for gas and dust applications with an operational temperature range of -30°C to +70°C (-22°F to +158°F). Besides the I.S. power supplies for the control outputs, it is allowed to connect up to two I.S. power supplies in IIB applications or one in IIC applications. Full functionality of the F133 remains available, including pump and valve control and Modbus communication (type CT). Power supply type PD-XI offers a 8.2V sensor supply e.g. for one Namur sensor. A flame proof enclosure with rating ATEX II 2 GD EEx d IIB T5 is available as well.
Configuration example IIB and IIC
F133-P-(CT)-OT-PX-XI - Basic power supply 8 - 30V DC
Configuration example IIB
F133-P-CT-OT-PX-XI - Basic power supply 8 - 30V DC
Configuration example IIB
F133-P-CT-OT-PX-XI - Basic power supply 8 - 30V DC
SPECIFICATIONS
Display
Type: High intensity reflective numeric and alphanumeric LCD, UV-resistant.
Dimensions: 90 x 40mm (3.5" x 1.6").
Digits: Seven 17mm (0.67") and eleven 8mm (0.31") digits. Various symbols and measuring units.
Refresh Rate: User definable: 8 times/sec. - 30 secs - off.
Option ZB: Transflective LCD with green LED backlight. Good readings in full sunlight and darkness.
Note: ZB Only available for safe area applications
Operating Temperature
Standard unit: -30°C to +80°C (-22°F to +178°F).
Intrinsically Safe: -30°C to +70°C (-22°F to +158°F).
Power Requirements
Type PD: 8 - 24V AC / DC ± 10%. Power consumption max. 10 Watt. Intrinsically Safe: 16 - 30V DC; power consumption max. 0.75 Watt.
Type PF: 24 VAC / DC ± 10% Power consumption max. 15 Watt
Type PM: 115-230 VAC ± 10%. Power consumption max. 15 Watt
Type PX: 8 - 30V DC. Power consumption max. 0.5 Watt.
Type ZB: 12 - 24V DC ± 10% or type PD / PF / PM. Power consumption max. 1 Watt.
Note: PB/PF/PM Not available Intrinsically Safe.
Note: PF/PM The total consumption of the sensors and outputs may not exceed 400mA @ 24V.
Note: For Intrinsically Safe applications, consult the safety values in the certificate.
Sensor Excitation
Type PB/PC/PX: 3.2V DC for pulse signals and 1.2V DC for coil pick-up.
Note This is not a real sensor supply. Only suitable for sensors with a very low power consumption like coils (sine wave) and
reed-switches.
Type PD: 1.2 / 3.2 / 8.2 / 12 / 24V DC - max. 50mA @ 24V DC.
Type PD-XI: 1.2 / 3.2 / 8.2V DC - max. 7mA @ 8.2V DC and mains power supply voltage (as connected to terminal 1).
Note: In case PD-XI and signal A or U: the sensor supply voltage is according to the power supply voltage connected to
terminal 1. Also terminal 2 offers the
same voltage.
Type PF / PM: 1.2 / 3.2 / 8.2 / 12 / 24V DC - max. 400mA @ 24V DC.
Terminal Connections
Type: Removable plug-in terminal strip. Wire max. 1.5mm2 and 2.5mm2.
Data Protection
Type: EEPROM backup of all settings. Backup of running totals every minute. Data retention at least 10 years
Pass-code: Configuration settings can be pass-code protected.
Environment
Electromagnetic compatibility: Compliant ref: EN 61326 (1997), EN 61010-1 (1993)
Hazardous Area
Intrinsically Safe Type XI: ATEX approval ref.: II 1 GD EEx ia IIB/IIC T4 T100°C. Maximum ambient +70°C (158°F).
Explosion-Proof Type XF: ATEX approval ref.: II 2 GD EEx d IIB T5. Dimensions of enclosure: 300 x 250 x 200mm (11.8" x 9.9" x 7.9") L x H x D.
Weight: Appr. 15kg/33 lbs
Casing
Window: Polycarbonate window.
Sealing: Silicone.
Control keys: Three industrial micro-switch keys. UV-resistant silicone keypad.
Panel Mount Enclosures
Dimensions: 130 x 120 x 60mm (5.12" x 4.72" x 2.36") - W x H x D.
Panel cut-out: 115 x 98mm (4.53" x 3.86") L x H.
Type HB: Die-cast aluminum panel mount enclosure IP65 / NEMA 4X
Weight: 600 grams/1.33 lbs
Type HC: GRP panel mount enclosure IP65 / NEMA 4X, UV-resistant and flame retardant.
Weight: 450 grams/1 lb
Flowmeter Input
Type P: Coil / sine wave (minimum 20mVpp or 80mVpp - sensitivity selectable), NPN/PNP, open collector, reed switch, Namur, active pulse signals 8 - 12 and 24 VDC.
Frequency: Minimum 0Hz - maximum 7kHz for total and flow rate. Maximum frequency depends on signal type and internal low-pass filter. E.g. reed switch with low-pass filter: max. frequency 120Hz.
K-Factor: 0.000010 - 9,999,999 with variable decimal position
Low-pass Filter: Available for all pulse signals.
Option ZF: coil sensitivity 10mVpp.
Logic Input
Function: Two terminal inputs to start, stop or continuous signal.
Type: Internally pulled-up switch contact - NPN.
Duration: Minimum pulse duration 100msec.
Control Output
Function: To control a pump and a valve.
Type OA: Two active 24V DC transistor outputs (PNP); max. 50mA per output (requires PD, PF or PM)
Type OR: Two electro-mechanical relay outputs (N.O.) - isolated; max. switch power 230V AC - 0.5A per relay (requires PF or PM).
Type OT: Two passive transistor outputs (NPN) - not isolated. Max. 50V DC - 300mA per output.
Communication Option
Function: Reading display information, reading / writing all configuration settings + lockout function.
Protocol: Modbus RTU.
Speed: 1200 - 2400 - 4800 - 9600 baud.
Addressing: Maximum 255 addresses.
Type CB: RS232
Type CH: RS485 2-wire
Type CI: RS485 4-wire
Type CT: TTL Intrinsically Safe.
Operational
Displayed functions:
• Leading eight’s before zeroing.
• Supplied quantity.
• Flow rate.
• Resettable supplied quantity (automatically after new start-command).
• Non-resettable accumulated supplied quantity.
• Resettable total measured quantity.
• Non-resettable accumulated total measured quantity.
• Non-resettable batch counter.
• High flow rate monitoring
• Low flow rate monitoring
Total
Digits: 7 digits.
Units: L, m3, GAL, USGAL, KG, lb, bbl, no unit
Decimals: 0 - 1 - 2 or 3.
Note: Total can be reset to zero.
Accumulated Total
Digits: 11 digits.
Units/Decimal: According to selection for total.
Note: Can not be reset to zero.
Flow Rate
Digits: 7 digits.
Units: mL, L, m3, Gallons, KG, Ton, lb, bl, cf, RND, ft3, scf, Nm3, Nl, igal - no units.
Decimals: 0 - 1 - 2 or 3.
Time units: /sec - /min - /hr - /day.
Alarm Values
Digits: 7 digits.
Units: According to selection for flow rate.
Decimals: According to selection for flow rate.
Time units: According to selection for flow rate.
Type of alarm: Low, high flow rate alarm. Includes alarm delay time.
Batch Counter
Function: Value will be incremented after every successful delivery.
Digits: 7
Note: Non-resettable
ORDERING INFORMATION
Standard Model Number Configuration: F133-P-AX-CX-EX-HC-IX-OT-PX-TX-XX-ZX
Sensor Input Signal
| P |
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Pulse input: coil, npn, pnp, namur, reed-switch |
Analog Output Signal
| AX |
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No analog output. |
Communication
| CB |
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Communication RS232 - Modbus RTU |
| CH |
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Communication RS485 - 2-wire - Modbus RTU |
| CI |
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Communication RS485 - 4-wire - Modbus RTU |
| CT |
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Intrinsically Safe TTL - Modbus RTU |
| CX |
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No communication |
Panel Mount Enclosures - IP65 / NEMA 4X
| HB |
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Aluminum enclosure |
| HC |
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GRP enclosure |
Additional Inputs
| IX |
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No additional input. |
Outputs
| OA |
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One active transistor output - requires PD, PF or PM. |
| OR |
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One mechanical relay output - requires PF or PM |
| OT |
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One passive transistor output - standard configuration |
Power Supply
| PD |
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8 - 24V AC / DC + sensor supply - with XI: 16 - 30V DC. |
| PF |
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24 VAC / DC + sensor supply |
| PM |
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115-230 VAC + sensor supply |
| PX |
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Basic power supply 8 - 30V DC (no real sensor supply). |
Hazardous Area
| XI |
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Intrinsically Safe, according ATEX. |
| XF |
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EExd enclosure - 3 keys |
| XX |
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Safe area only |
Other Options
| ZB |
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Backlight |
| ZF |
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Coil input 10mVpp |
| ZX |
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No options |
The bold marked text contains the standard configuration.
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DOCUMENTATION
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